摩托车凸轮轴生产制造工艺研究.docx

摘要 本文通过大量质量缺陷分析、工艺分析并结合已有的工艺试验结果。对摩 托车凸轮轴生产过程中各种缺陷及其产生原因进行了分析讨论，找出了影响凸轮 轴最终性能和使用寿命的因素，并提出了对工艺的重点和难点控制措施。 结果表明，在现行工艺下，影响凸轮轴最终性能及使用寿命的因素是凸轮轴 凸轮表面硬度及表面显微组织中残余共晶碳化物的数量。控制凸轮轴坯件化学成 分中硅含量是控制凸轮轴坯件高温石墨化退火后残余共晶碳化物数量的关键因 素，而采用调质热处理工艺代替凸轮轴低温退火，能有效避免凸轮轴高频淬火后 的硬度不足、过热、过烧等质量缺陷的产生。 关键词：凸轮轴，质量缺陷，工艺重点及难点，调质 Motorcycle Camshaft Manufacturing Technology Abstract This study is according defect analysis of quality, technology analysis and the result of the craft test .analyzing and discussing about the reason which caused varies defect in the production of motors camshafts, found out the factor which affected the ultimate performance and life-span, and bring forward the methods for control point and crux of the technology. Result show, under present processing, the factors which affecting the ultimate performance and life-span are the surface hardness of cam and quantity of remaining eutectic carbide in surface microstructure .the key to control the quantity of remaining eutectic carbide after high-temperature graphitization annealing is control the silicon quantity in the chemical indegrient of blank .it can efficiently to avoid the lack of hardness ,overheat and oversinter after camshafts high-frequency quenching, with the.employing of quench and high-temperature temper instead camshafts low-temperature annealing? Keywords :Camshaft, The defect of quality ,The Craft point and crux , Temper TOC \o 1-5 \h \z 1绪论 28 \o Current Document 1.1凸轮轴工作概况 28 \o Current Document 1.2凸轮轴生产制造工艺 28 \o Current Document 1.3几种摩托车凸轮轴生产工艺比较 29 \o Current Document 1.4工艺控制的背景及预期效果和意义 30 \o Current Document 2影响凸轮轴坯件成品率的主要缺陷及对凸轮轴坯件性能指标的影响 30 2.1 KTZ650-02可锻铸铁凸轮轴坯件现行生产工艺流程 30 \o Current Document 2.2凸轮轴毛坯主要缺陷 31 \o Current Document 2.3现行工艺条件下凸轮轴坯件的主要缺陷 33 2.4坯件主要缺陷对凸轮轴坯件性能指标的影响 33 \o Current Document 2.5.1坯件缺陷对机械加工性能的影响 34 \o Current Document 2.5.2凸轮轴坯件缺陷对最终热处理性能的影响 35 \o Current Document 3凸轮轴成品主要缺陷 36 \o Current Document 3.1凸轮轴总成生产流程图 36 \o Current Document 3.2凸轮轴成品结构尺寸图 37 3.3成品凸轮轴主要缺陷