初轧机的设计说明书.doc

I 初轧机的设计 摘要 伴随中国综合实力的飞速发展，国内制造业得到了空前的发展。制造业的发展伴随轧钢技术的发展，初轧机在其制造领域中又占有相当大的比例。相关制造数据表明，初轧机在其制造领域里发挥着越来越重要的作用。设计合理有效的初轧机结构是提高轧钢精度有效的手段之一。 本文设计的题目是初轧机的设计。初轧机的功能是将钢锭或钢坯进行初步轧制，为成品轧机提供原料。设计之初介绍了初轧机的发展概述、现状及发展趋势，并分析各类初轧机的特点。对压下系统的研究应用、研究方法进行了探讨及阐述。本文在查阅了国内外相关资料的前提下，对本次设计的课题进行了机架辊的设计：工作原理、结构设计、材料选择、轴承选择、辊距选取、高度选取、辊距校核验算、减速电机设计以及轴向锁紧液压缸的选型及计算等等。最终完成了对各主要零部件的设计、计算及校核。利用AUTO CAD二维画图软件进行了零件的设计和装配，以满足使用要求。设计过程按照国家标准和机械设计标准来设计的。 本轧钢机机架牌坊采用闭口式铸钢结构，通过横梁将两片牌坊连接在一起。上辊压下采用电动压下。为保证快速处理轧制事故保护设备，上辊设置有液压快速防卡钢装置。上辊设置有液压平衡装置。上下轧辊、4个轴承座组成轧辊装配，轧辊径向轴承为四列圆锥滚子轴承，轴向轴承采用双列圆锥滚子轴承。下辊通过调整垫片高度实现轧制线固定不变。下辊设置有液压轴向调整机构，调整行程为：5mm。轧辊锁紧装置为液压缸驱动斜面插板固定轴承座，可进行在线调整及锁紧。上下轧辊的冷却通过各自的两组冷却喷头进行冷却。最终保证加工后的产品性能良好，表面光洁度高，板型好，能够达到所需的要求。可提高机器设备的利用率，有效提高性能。达到本次设计的综合训练的目的。 关键词：制造业、初轧机、压下系统、减速电机、液压缸 ABSTRACT With the rapid development of Chinas comprehensive strength, the domestic industry has been an unprecedented development. Development of manufacturing technology with the development of rolling, blooming mill in its manufacturing area and occupies a large proportion. Related manufacturing data showed bloomer playing an increasingly important role in the manufacturing field. Reasonable and effective design of the early Rolling mill structure is to improve the accuracy of one of the effective means. This design is entitled blooming mill design. Blooming mill function is to conduct a preliminary ingot or billet rolling mills to provide raw materials to finished products. Beginning of the design presented an overview of the development, current situation and development trend of blooming mill, and analyzes the characteristics of various types of blooming mill. Applied research, research methods pressure system is discussed and elaborated. In this paper, access relevant information at home and abroad the premise of this topic were designed rack roller design: working principle, structural design, material selection, bearing selection, roll away from the select, highly selected, roll away from checking checking , gear motor an