美卓纸机损纸碎解中文培训讲义（上）.pptVIP

美卓纸机Broke Collection 损纸碎解培训讲义 Process Targets工艺目标 Broke Collection损纸收集Tasks and requirements目标和要求 Tasks:目标 To slush paper machine sheet breaks and finishing area broke 碎解纸机断纸和完成部的损纸 Requirements:要求 No disturbances to paper machine operation 对纸机操作没有干扰 Absorbance of variations in production rate 不同的生产效率都能吸收处理产生的损纸 Good slushing efficiency so that stock can be pumped to the broke handling system好的散浆效率，浆料能够容易泵送到损纸处理系统 To maintain high and stable consistency out from the pulper to reduce the need of dewatering in broke handling 保持高的和稳定的浓度，减少损纸处理时脱水量 Scope of Delivery and Process供货范围和工艺 Broke Collection Delivery损纸收集传送 Operation Principle操作原理 OptiSlush? HP PulperFunction Principle功能原理 OptiSlush HP Broke Pulper损纸碎浆机 工作原理和内部流体流动 (1/2) 喷淋水管润湿纸页并将纸页导向转子位置 转子叶片引起强烈的湍流可以润湿纸页 OptiSlush HP Broke Pulper 工作原理和内部流体流动 (2/2) 碎浆机的工作浓度控制在一个稳定的基础上 圆的底面和导流板将纸页重新导流到转子位置 Rotor features转子的特点 Vokes-vane: 通过湍流碎解和梳解 PS-vane: 泵送效应，浆料循环 Sawteeth: 撕裂和机械疏解 Checkings the Rotor Direction of Rotation确认转子的转动方向 The rotor must always rotate in the direction of the thicker side of the blades转子总是朝着叶片厚的一方转动 Construction结构 Couch Pit伏损池 OptiSlush Couch Pit have one or two agitators in horizontal direction on the side of a vat伏损池在槽体一侧水平方向上安装一个或两个转子 Vat length can be 1-1,5m shorter than web width 槽体的长度比纸幅的宽度小1-1.5米 OptiSlush HP Broke PulperTailored designs考究的设计 Features to be tailored for the application为使用考究设计的特点: 驱动形式, 斜槽, 喷淋水, 溢流排污, 人孔, etc. Pulper Vat碎浆机壳体 OptiSlush? HP PulperInner Parts内部构件 Rotor Unit with Belt Drive皮带传动的转子单元 Rotor Unit with Bearing Unit for Belt Drive带轴承装置的皮带传动转子单元 Rotor Unit with Bearing Unit for Belt Drive带轴承装置的皮带传动转子单元 Rotor unit转子单元V-belt drive皮带传动 Rotor Unit with Gear Drive齿轮传动转子单元 Rotor Unit转子单元Gear drive齿轮传动 Gear drive saves space through direct mounting of the rotor on the low-speed shaft of the gear通过转子与齿轮箱的低速轴直接连接可以节约空间 Gear Unit Rotor unit转子装置Main parts of the rotor unit with gear drive Rotor转子 Rotor Unit转子Rotor types Standard rotor