阶梯轴锻压模具设计说明.docx

姓 姓 课 指 程 导 锻造工艺及模具（ CAD/CAE）设计 名：你的名字 名 称：锻造工艺与模具设计 教 师： XXX 2012 年 7 月 说 明 1. 因没有前人经验， 本报告仅供本学校锻压专业学习交流之用。 仅 供同专业后来的同学参考。 2. 燕山大学，版权所有，仅供参考，严禁抄袭。 3. 能不能早点回家看你们的速度了，你懂得！ ！！ 前言 本次课程设计的研究项目是《锻造工艺与模具设计》学习的一个 重要组成部分。 在设计的过程中首先通过查找有关资料确定设计的主 题方向， 通过课本的案例进行逐步实际计算。 由于没有实际的设计经 验，这也使我再设计的过程中走了不少弯路。在整个设计过程中，从 开始的计算， 画冷热锻件图到确定加工工艺过程， 再到最后的画锻模 模具，每个过程都让我有很深的的感触。 由于个人能力有限， 本次的设计如存在错误之处， 敬希望老师能 够给予批评改正。 XXX 2012 于燕山大学 年 7 月 目 录 1 阶梯轴锻件图· ················································ 1 1.1 分模位置 ····················································· 1 1.2 公差和余量 ··················································· 1 1.3 机械加工余量 ·················································· 1 1.4 段模斜度 1.5 圆角半径 1.6 技术条件 ·····················································2 ·····················································2 ·····················································2 2 计算锻件的主要参数· ··········································· 3 3 锻锤吨位的确定· ················································ 3 3.1. 经验公式一 ··················································· 3 3.2. 经验公式二 ··················································· 3 3.3. 经验公式三（双作用锤） ···········································4 4 确定飞边槽的形式和尺寸· ·······································4 5 终锻模膛设计· ·················································4 5.1 冷锻件图 ······················································5 5.2 热锻件图 ······················································6 6 绘制计算毛坯图· ··············································· 7 6.1 计算毛坯的用途 6.2 相关参数的计算 ················································· 8 ················································· 8 6.3 绘制 ·························································8 7 确定皮料尺寸· ················································· 9 8 其他模膛设计· ···················