失效模式分析.pptxVIP

An analytical tool for identifying Potential Failures in a product or process so that corrective action can be taken before the failures can reach the customer.FMEA是一種識別產品或過程的潛在失效,以便在這些失效影響客戶之前 採取措施的分析工具An FMEA is a Structured Approach to:FMEA是結構式的方法 Identifying the ways in which a design or process can fail to meet the critical customer requirements識別設計或過程可能以何種方式失效而不能滿足客戶重要需求 Estimating the risk of specific causes with regard to these failures估計產生這些失效的特殊原因的風險 Evaluating the current controls for preventing these failures評估現有控制手段對這些失效的預防 Prioritizing the actions that must be taken to improve the design or the process給那些用以改進設計和過程的措施排序FMEA – History 歷史 First used in the 1960’s during the Apollo Moon Missions. 最早被用於上世紀六十年代的阿波羅登月計劃. In 1974 MIL-STD-1629 was developed by the Navy for using FMEA’s. 1974年海軍為FMEA的應用制定了MIL-STD-1629. In the late 1970, adapted by the auto industry in response to higher liability costs and higher quality demands by customers. 在二十世紀七十年代末, 為滿足客戶更高的責任成本和質量需求而被用於自動化工業中.FMEA is proactive, not reactive. Dont wait for the customer to complain if you can avoid it! FMEA是預防性 的，不是反應性的。應當儘量避免失效，而不是等著顧客提出申訴！ FMEA reduces the chance that a customer will see a failure FMEA通過以下措施減少顧客遇到失效的情況:By defining failure in terms of what the customer wants and expects. 針對顧客的要求和期望確定失效By showing where measures need to be taken to prevent failure. 指出爲了防止失效，需要在哪方面採取措施 Types of FMEAs 類型Design – used to analyze product designs before they are released to production 設計 - 用於在產品投產前對設計的分析 Process – used to analyze manufacturing processes 過程 - 用於分析製程 System – used to analyze systems in the early concept and design stages 系統 – 用於分析早期的概念和設計階段的系統Summary 概要Identifies known and potential failure modes; 識別已知和潛在的失效模式Identifies the causes and effects of each failure mode; 識別每一種失效模式的原因和後果Prioritizes the failure modes (using the RPN); 利用風險序數 （RPN）給失效模式排序Should initiate corrective action where needed. 必要時提出糾正措施Timing of an FMEAFMEA的時機 FMEA’s should be initiated when preliminary drawings of t