不锈钢表面金属陶瓷涂层技术.pdfVIP

北京科技大学本科生毕业设计（论文） 摘 要 近年来，随着现代化工业的不断进步与发展，人们对于材料的性能要求越来越高， 其中较为重要的一点便是材料的耐磨性。众所周知，磨损现象不论在科研实践还是日常 生活中都是很常见的，并且若不及时更换调整便极有可能造成严重的安全事故。因此， 如何提高易磨损材料的耐磨性能便显得尤为重要。 锌锅沉没辊是热浸镀锌设备中一种重要零件，我国锌锅沉没辊的辊轴与辊套需要从 国外进口，不仅价格昂贵而且磨损严重，平均一周就需要更换一次设备，导致轧制的成 本很高。所以锌锅沉没辊辊轴与辊套的耐磨性是一个越来越受到重视的问题。本设计旨 在制备 316L 不锈钢表面的耐磨陶瓷涂层来缓解锌锅沉没辊的辊轴与辊套过于严重的磨 损，以此延长锌锅沉没辊的辊轴与辊套的寿命，提高生产效率。 我们通常用表面合金化、表面形变强化、表面涂层强化等方法来提高材料耐磨性。 本设计借助钎涂原理，分别以氧化铝和碳化钨作为陶瓷增强相材料， Ni82CrSiB 合金为 钎料，利用真空钎涂的方法制作出较为耐磨的陶瓷涂层，从而达到提高不锈钢表面耐磨 性的要求。试验结果表明：氧化铝与钎料的润湿效果不够理想，在涂层中没能发现氧化 铝相，即以氧化铝作为陶瓷增强相材料无法达到预期目标；而碳化钨颗粒在涂层中分布 较均匀，涂层表面光滑，有金属光泽，并且与不锈钢表面冶金结合良好，硬度达到了不 锈钢基体的 6 倍以上，有望大幅提高材料的耐磨性能。 关键词：金属陶瓷涂层；钎涂技术；硬度 - 1 - 北京科技大学本科生毕业设计（论文） Brazing Process of Metal-ceramic Coating on Stainless Steel Abstract In recent years, with the continuous progress and modernization of industrial development, people are increasingly demanding high-performance materials, one of the important points is the wear resistance. As we all know, the wear phenomena both in research and practice is still very common in daily life, and if not timely replacement of adjustments it is very likely result in serious accidents. Therefore, how to improve the wear resistance of the material is particularly important. The zinc pot sink roll is one of the important parts of hot dip galvanizing equipments. The bush of zinc pot sink rolls needs to be imported from abroad, and it is not only expensive but also badly worn., it needs to be replaced once per week, and that would lead to the high cost of rolling. Therefore, the wear resistance of the zinc pot sink roller bearing is a question with more and more attention. This design is in order to prepare the surface of 316L stainless steel wear- resistant ceramic coating to