水泵过滤网的注塑模具设计说明书.docVIP

PAGE PAGE 22 摘 要 随着工业化与塑料加工技术的发展，社会对注塑件以及注塑模具设计的要求越来越高，研究设计符合实际生产要求的模具尤为重要。本课题设计了一款水泵过滤网注塑模具，通过注塑件工艺性分析即材料分析和结构形状分析确定了注塑模具设计方案，是包含侧向分型的注射模。设计过程中分别对型腔数目、分型面选择、浇注系统、成型零部件、结构零部件和脱模机构做了详细的阐述。另外，对侧向分型和温度调节系统也做了详细的设计。 在注塑模具结构设计方面，由于塑料侧向有倒扣无法开模，需用到侧向分型机构，所以型腔数目确定为一模一腔；其浇注系统是带有直接浇口的普通浇注系统，此种方式完全满足工艺生产需求；然后对成形零部件包括凹模和凸模做了详细阐述，对结构零部件包括注塑模架、支撑板、垫块、座板和合模导向机构做详细了说明。另外，还做了详细的侧向分型设计和温度调节系统的设计。采用机动侧向分型与抽芯机构，利用注射机的开模力，通过传动件使模具中的侧向分型零件移动一定距离而完成侧向分型与抽芯，能够实现塑件的自动化生产，提高了生产效率的同时节约了人工成本；制件最大直径为150mm，高为195mm，厚度为5mm，制件厚度不大、重量轻，所需脱模力比较小，因此采用推杆作为脱模机构；因为是一模一腔，所以在塑件周围做了左右对称的温度调节系统，确保塑件有更好的品质。 在此基础上，对注塑模具结构的总体布局和主要零部件进行了UG三维结构设计。该结构方案结构简单、成本低、操作简单，易于实现机械化和自动化，满足注塑模具结构设计要求，比较符合实际生产需求。 关键词：水泵过滤网；ABS；注射成型；模具 Abstract With the development of industrialization and plastic processing technology, the society has higher and higher requirements for injection parts and injection mold design. This topic has designed a water pump filter net injection mold, through the injection molding part technology analysis namely the material analysis and the structure shape analysis has determined the injection molding mold design plan, is the injection mold which includes the side parting. In the design process, the number of cavities, parting surface selection, casting system, forming parts, structural parts and demoulding mechanism are described in detail. In addition, the side parting and temperature regulating system are also designed in detail. In the injection mold structure design, because the plastic side has inverted can not open mold, need to use the side parting mechanism, so the number of cavity is determined as a cavity mold; The pouring system is an ordinary pouring system with a direct gate, which fully meets the production requirements of the process. Then the forming parts including die and punch are described in detail, and the structural parts including injection mold frame, support plate, pad, seat plate and mold guide mechanism are described in detail. In addition, detailed side parting de