L形垫板冲压工艺及冲孔落料复合模具设计说明书.docVIP

摘 要 为了实现L型垫板的自动化生产加工，本文设计了一种基于复合模的冲压工艺和模具方案，该复合模实现了对L型垫板的冲孔工序和落料工序，是符合实际生产加工的冲压方法。对于其他同L型垫板的尺寸、材料和形状类似的工件，通过具体分析计算后，也可以将此模具设计方法作为参考，为工厂实际生产工件和现代模具行业的发展作出了应有的贡献。 首先，对L型垫板进行了工艺分析，从垫板的材料和结构方面入手分析确定了复合模冲压方案，复合模结构简单，成本低，寿命长，并且操作方便、安全可靠，能够冲裁出符合质量要求的工件。其次，设计了模具的结构零部件，包括自动送料送料机构、定位方式、弹性卸料板卸料方式、模架以及模具导向结构导柱导套等结构零件。再次，对模具工艺参数做了详细分析与计算，包括工件的排样方式、步距、条料宽度、材料利用率和冲压力，最终确定了冲压机型号和冲压机参数。最后，设计了模具的主要成型零部件，包括冲凸模、凹模和凸凹模的结构，计算了凸凹模刃口尺寸。在此过程中充分考虑到加工精度、加工成本和加工效率，此模具结构不但能省料，材料利用率高，而且导向精度也比较高，容易实现自动化，降低人工生产成本，符合工件实际生产的总体需求。 另外，将二维制图软件AutoCAD和3D绘图软件应用在此模具结构设计中，辅助L型垫板冲压模具设计，包括冲压模具的总体结构设计，包括冲孔凸模、落料凹模、凸凹模和顶件块详细设计。AutoCAD制图的辅助节省了时间，部件尺寸更精准，大大提高了模具设计效率。 关键词: 冲压工艺；模具设计；L型垫板；AutoCAD制图；3D Abstract In order to realize the automatic production and processing of L-shaped cushion plate, this paper designs a stamping process and die scheme based on compound die. The compound die realizes the punching and blanking processes of L-shaped cushion plate, which is a punching method in line with actual production and processing. For other workpieces similar to the size, material and shape of L-shaped cushion plate, the die design method can also be used as a reference after specific analysis and calculation. It has made due contributions to the actual production of workpieces and the development of modern die and mould industry. Firstly, the technology of L-shaped cushion plate is analyzed, and the stamping scheme of compound die is determined from the material and structure of cushion plate. The compound die is simple in structure, low in cost, long in life, convenient in operation, safe and reliable, and can punch out workpieces that meet the quality requirements. Secondly, the structural parts of the die were designed, including automatic feeding mechanism, positioning mode, elastic discharging plate discharging mode, die frame and guide pillar sleeve of the die guiding structure. Thirdly, the die process parameters are analyzed and calculated in detail, including the layout mode, step distance, strip wid