SPC统计过程控制精品讲义4.pptxVIP

Dell Quality Improve10 steps 1 CharacterizeProcess描述制程特性The entire manufacturing process has been mapped and all testsand inspection operations identified. Map is version controlled andis accurate.全部的制造过程已被图文化，明确所有的测试及检查工作。此过程图版本受控并准确。2 ConductProductivityAnalysisSupplier has developed the Productivity Analysis matrix and iscollecting and reporting Throughput Yields, Rolled-ThroughputYields and Normalized Yields.实施生产能力分析供应商已经展开了生产能力分析的矩阵并在收集和报告生产合格率，直通率和標準化產出率。3 Implement SPC forAttribute DataSupplier is charting throughput yields with a P chart. Each datapoint represents daily fraction nonconforming.实施计数型数据的统计制程控制供应商在使用部分。P图绘制生产合格率的图表。每个数据点表示每天的不合格4 Implement SPC fordefects from yieldfailuresSupplier has developed C or U charts and established a Pareto ofdefect categories. This Pareto is updated on a regular basis.供应商已经展开C图或U图并建立缺陷种类的柏拉图。这个柏拉图定期被更新。实施来自不良率的缺点的统计制程控制5 Cause and EffectAnalysis原因及后果分析Conducts cause and effect analysis of major defect categories(Process, Material, Design, Environment, Human Factors andMeasurement). Conducts Failure Analysis and FMEA to find rootcauses.实施主要缺陷种类（过程、材料、设计、环境、人和测量的因素）的原因及后果分析。进行失效分析和潜在失效原因和后果分析来寻找根本原因。 6 Identify CriticalParametersBased on Cause and Effect Analysis and inputs fromEngineering department, critical processes and parametersare identified and listed with specification limits for variables.根据原因和后果分析和工程部的输入，关键过程和参数被确认并列出变量的规格界限。识别关键参数7 ReviewListed critical parameter specifications are clear and areacceptable to customer requirements.列出的关键参数规格清晰且符合客户要求specifications forproduct and processcritical parameters审核产品规格和关键参数8 Gage RRSupplier conducts Gage RR to insure valid data gatheringfrom critical parameter measurement.供应商实施量具双性分析来确保来自关键参数的测量可收集可信的数据。量具双性分析9 SPCSupplier has established X-bar and Range SPC charts forcritical parameters and identifies root causes of out of controlpoints and drives corrective action.统计制程控制供应商已建立关键参数的X-bar和R图，确认不受控制点的根本原因并执行纠正措施。1 Establish Capability Calculates and maintains Cp and Cpk