等速驱动轴加工工艺.pptxVIP

第1页/共15页等速驱动轴加工工艺第2页/共15页产品及工艺 Product process 与变速箱连接Connect with Transmission中间轴 Intermediate shaft使偏置发动机可应用等长度的等速万向节半轴，以减少转向力矩。To allow vehicle with offset transmission to have equal length halfshaft, help reduce the tendency to torgue steer.与半轴连接Connect with Hlafshaft另外的方案是: 长柄的内端万向节外套.Another option is: long shank housing of IB joint 第3页/共15页产品及工艺 Product process 卡环Ring外端万向节（CV节）OB Joint( CV Joint)等速，定心 Constant velocity, fixed center高承载能力，高工作角度 High torgue and large angle operation轮毂轴承提供预载荷 Pre-loads wheel bearing安装ABS齿环 。 Support ABS Ring installation.外环Outer race保持架Cage内环Inner raceABS齿环ABS Ring球 Ball47.5° Rzeppa Joint50 ° UF Joint第4页/共15页产品及工艺 Product process 主要流程 Main process flow 铣沟道Mill Ball groove搓花键Roll spline淬火、回火InductiontemperingCV外环:CV outer race车端面、外圆Hard turning end faceOD磨内球面Grind ID磨沟道Grind ball grooves探伤Crack detecting探伤Crack detecting 渗碳淬火Carburizing磨外球面Grind OD磨沟道Grind ball groove车削TurningCV内环：CV inner race拉花键Broachspline磨窗口Grind windows磨外球面Grind OD渗碳淬火Carburizing磨内球面Grind ID探伤Crack detectingCV保持架：CV cageCV节总成：CV sub-assembly三件组装OR,IRCage assembly钢球组装Balls assemble功能检测Function inspectionABS环压装ABS Ring assemble注脂Greasing第5页/共15页产品及工艺 Product process 内端万向节（TP节）IB Joint (TP Joint)低的轴向滑移力,低温升,高寿命Low axial load to stroke,low emperature and high reliability;隔离发动机的震动 Isolates vehicle engine vibration;小的径向尺寸 Small radial package for a given torque;较大的角度及滑移行程能力。 Large stroke/angle capacity.多应用于北美洲的前驱动手动及自动变速箱轿车中Joint of choice in many North- America manual automatic transmission front drive applications.滑套TP Housing三叉轴承分总成 Spider-sub assembly轴承架S pider；外圈 Ball；滚针 Needles ；挡环 Retaining ring密封盖 Can23 ° Tripod Joint第6页/共15页产品及工艺 Product process 主要流程 Main process flow 渗碳淬火Carburizing拉花键broach Spline 磨外圆Grind OD 滑套：TP housing探伤Crack detecting磨销轴Grind trunnions探伤Crack detecting轴承架：Spider车削Turing OD渗碳淬火Carburizing拉花键spline Broaching三叉轴承：Spider sub-assembly三叉轴承组装Spider assembly第7页/共15页产品及工艺 Product process 内端万向节（DO节）IB Joint(DO Joint)小的径向外形尺寸 Sma