液压夹具设计手册.pptxVIP

液压夹具设计手册第1页/共82页 2Good Fixture DesignGood fixtures position, clamp and support workpieces in the most effective way possible第2页/共82页 3Fixture design, workpiece Example 1第3页/共82页 4Fixture design, process第4页/共82页 5DatumFixture design, workpiece datums第5页/共82页 6Fixture design, supporting第6页/共82页 7Fixture design, positioning第7页/共82页 8Fixture design, clamping第8页/共82页 9Fixture design, additional support and clamping第9页/共82页 10Fixture, positioning, supporting and clamping第10页/共82页 11Fixture design, workpiece, Example 2第11页/共82页 12Fixture design, process第12页/共82页 13Fixture design, supporting第13页/共82页 14Fixture design, clampingXX第14页/共82页 15Fixture design, clampingDatum第15页/共82页 16Fixture design, positioning and clamping第16页/共82页 17Fixture design, positioning, supporting clamping第17页/共82页 18Friction clampingIf clamping using friction only it must be remembered that the coefficient of friction (μ) is normally calculated at 0.1Clamping force FReaction forceTotal clamping force= F x μClamping force FReaction forceTotal clamping force= FClamping force F @2-30 from horizontalPreferable第18页/共82页 19Friction clampingIf clamping using friction only it must be remembered that the coefficient of friction (μ) is normally calculated at 0.1This can be improved on soft materials (eg. Al) if the clamping piston has enough force to penetrate the workpiece第19页/共82页 20Fixture designDEFINITION OF A CLAMPING FORCEThe force acting on a workpiece to be clamped, is large enough to hold the workpiece firmly in its given position relative to the cutting tool, against the action of the machining forces第20页/共82页 21Fixture designCLAMPING FORCESMechanicallow cost, relatively low forcesPneumatichigher cost, relatively low forces, large componentsHydraulichigher initial cost, high forces, reliable, small components 第21页/共82页 22Mechanical ForcesMaximum clamping forceusing standard wrenchClamping force (kN)Clamping force with extension piecesas shown, 500N torque, μ = 0.1第22页/共82页 23Standard clamping strapM