单面钻孔机总体及夹具设计.docVIP

毕业设计（论文） 题 目 单面钻孔机总体及夹具设计 学 部 机械材料学部 专业名称 机械设计制造及其自动化 班级学号 学生姓名 指导教师  摘 要 差速器是汽车传动系统中的重要组件，用于传递驱动力到两个轮胎中。差速器的外壳需要经过削减、铰孔、钻孔等加工而成。因其体积较大，形状复杂，制造过程困难，因此需要采用专业的夹具设计来尽量简化制造过程。在差速器外壳的加工过程中，最重要的是必须保证加工精度和速度。这里，机床和夹具的设计都至关重要。 本次设计就是将汽车差速器外壳作为研究对象，对其进行了技术要求的分析，确定了材料零件并对工艺性进行了分析，制定了差速器壳加工工序卡，确定了工艺方案；对用于加工差速器壳的机床进行了部件设计，确定了钻孔刀具、导向结构及动力箱；对装夹差速器壳的夹具进行了设计，计算了切削力和夹紧力并对加工进行进行了分析；最后对夹具的关键零件砧模板进行了仿真分析，确定了设计的砧模板满足强度和刚度要求。为后续差速器壳加工生产提供了一种较为高效、经济的方案。 关键词：差速器壳；机床设计；夹具设计 Abstract The differential is an important component in the automotive transmission system, used to transmit driving force to two tires. The casing of the differential needs to be processed by cutting, reaming, drilling, etc. Due to its large volume, complex shape, and difficult manufacturing process, it is necessary to adopt professional fixture design to simplify the manufacturing process as much as possible. In the machining process of the differential housing, the most important thing is to ensure the machining accuracy and speed. Here, the design of machine tools and fixtures is crucial. This design takes the automobile differential housing as the research object, analyzes its technical requirements, determines the material parts, analyzes the processability, develops the differential housing processing process card, and determines the process plan; A component design was carried out for the machine tool used for machining the differential case, and drilling tools, guiding structures, and power boxes were determined; The fixture for clamping the differential housing was designed, the cutting and clamping forces were calculated, and the machining was analyzed; Finally, simulation analysis was conducted on the key component of the fixture, the anvil template, and it was determined that the designed anvil template meets the requirements for strength and stiffness. This provides a more efficient and economical solution for the subsequent processing and product