基于CADCAM软件的阀体零件工艺夹具设计.docVIP

-- -- -- -- -- -- 摘 要 夹具作为一种机械加工中常用的辅助工具，已经在实际生产中得到广泛的应用，并已经逐渐形成了标准化和系列化（如顶尖、平中钳、心轴、卡盘等等）。根据生产加工中夹具的使用情况，夹具可分为通用夹具、专用夹具、组合夹具、自动夹具等等。本文以阀体零件为主要研究对象。设计了一款针对φ18孔的工装夹具，主要完成了一下工作： 查阅国内外研究资料，对阀体零件中定位夹紧、夹具设计理论研究及现阶段加工工艺过程具有详细的了解。 对研究的阀体零件进行了工艺方面的分析、工艺规程计算以及工艺路线方案制定，确定了零件的材料、机加工余量计算、切削用量及基本工时。 对阀体零件夹具进行设计，对夹具的定位基准进行选择，其中包括φ18孔的粗定位基准选择和精细定位基准选择；定位基准选择完成后，又进行切削力和夹紧力进行了计算，计算后得知夹紧部件的销钉强度、刚度适当即能满足加工要求；又对阀体夹具加工时的对刀误差、安装误差、分度误差、定位误差进行了分析；为了提高工作效率，在夹具上安装了快速换套，增加了加工效率；设计了铰链压板压紧的方式，并说明该种方式的操作方式，较好的解决了工装的更换效率问题。 将阀体零件夹具二维图纸绘制完成。 关键词：阀体零件；工艺分析；夹具设计 Abstract As a commonly used auxiliary tool in mechanical processing, fixtures have been widely used in practical production and have gradually formed standardization and serialization (such as tips, flat pliers, mandrels, chucks, etc.). According to the usage of fixtures in production and processing, fixtures can be divided into general fixtures, specialized fixtures, combination fixtures, automatic fixtures, and so on. This article focuses on valve body parts as the main research object. Designed a product specifically designed for φ The 18 hole fixture mainly completes the following tasks: 1. By consulting domestic and foreign research materials, I have a detailed understanding of the theoretical research on positioning and clamping, fixture design, and current machining processes in valve body parts. 2. Process analysis, process specification calculation, and process route plan formulation were conducted on the studied valve body parts, and the material, machining allowance calculation, cutting amount, and basic working hours of the parts were determined. 3. Design the fixture for valve body parts and select the positioning reference for the fixture, including φ Selection of coarse positioning reference and fine positioning reference for 18 holes; After selecting the positioning reference, the cutting force and clamping force were calculated, and it was found that the pin strength and stiffness of the clamping component were appropriate