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齿轮泵/马达的内泄漏伺服模型及其容积效率仿真
摘要为使齿轮泵/马达的内泄漏计算及其容积效率评估更加符合实际,依据弹性体的变形规律
和轴抗扭能力的一致性要求,提出了随齿顶圆半径线性变动的伺服间隙和伺服轴径,从而构建出相
应的内泄漏伺服模型,并分析了齿轮宽径比对容积效率的影响。结果表明,形状系数最大化利于实
现容积系数最大化及其轻量化;无根切齿轮的齿顶高系数最大化并不能实现更高的容积效率;宽径
比越大,容积效率越高,轻量化效果越好,与固定间隙固定轴径下的结论正好相反。得出内泄漏伺
服模型既符合实际又简单可靠的重要结论。
关键词齿轮泵/马达伺服间隙齿顶圆半径形状系数容积系数轻量化
ServoModelofInternalLeakageandVolumeEfficiencySimulationfor
ExternalGearPumpsorMotors
AbstractInordertomaketheinternalleakagecalculationandvolumeefficiencyevaluationofgear
pumpsormotorsmorerealistic,basedonthedeformationlawofelastomersandtheconsistencyrequirementsof
thetorsionresistanceoftheshaft,theservoclearanceandshaftradiuswithlinearchangeofaddendumradiusis
proposed,andthenacorrespondingservomodelforcalculatinginnerleakageisderived.Finally,theinfluence
ofgearwidth-diameterratioonpumpvolumeefficiencyisanalyzed.Allresultsshowthatthemaximumofgear
shapefactorsisbeneficialtothemaximumofvolumefactorsandthelightweightofgears;themaximumof
addendumcoefficientsofgearswithoutundercutcannotachievehighervolumetricefficiency;thelargerthe
width-diameterratiois,thehigherthevolumeefficiencyis,andthebetterthelightweightis,whichisoppositeto
theconclusionunderfixedclearanceandshaftradius.Itisconcludedthattheservomodelforcalculatingthe
innerleakageissimpleandreliable.
KeywordsGearpumpormotorServoclearanceAddendumradiusShapefactorVolumefactor
Lightweight
0引言考虑到受尺寸影响较大的加工装配误差及热变形等
问题,齿轮尺寸尤其径向尺寸越大,泄漏间隙、齿
齿轮泵是依靠缸体与同尺寸啮合齿轮间所形成
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