一种补偿器捣打料振动成型夹具设计及优化分析.pdfVIP

机械工程师

MECHANICALENGINEER

一种补偿器捣打料振动成型夹具设计及优化分析

冯霏，张钊旗

（沈阳化工大学，沈阳110142）

摘要：针对高炉送风装置中补偿器内部捣打料振动成型作业工况进行分析，采用三维建模软件及有限元分析软件对振

动夹具进行设计及仿真，确定在提升振动夹具结构稳定性及固有频率为指标对夹具进行结构优化。研究结果表明：经设计

优化后夹具较初始夹具一阶固有频率提升约109%，整体质量较中期状态夹具减重约9%（约70kg）,夹具经谐响应分析共

振峰值在625Hz远高于夹具工作频率40~90Hz,在其工作频率60Hz时变形量为2.3×10-3mm。研究成果为该型振动补

偿器捣打料振动成型技术解决了技术工装问题，为同类型夹具设计提供了参考依据。

关键词：振动夹具：有限元法；模态分析：结构优化

中图分类号：TG751文献标志码：A

DesignandOptimizationAnalysisonVibration-formingFixture

ofaCompensatorRammingMaterial

FENGFei,ZHANGZhaoqi

(ShenyangUniversityofChemicalTechnology,Shenyang110142,China)

Abstract:Basedontheanalysisofthevibrationmoldingoperationconditionofthecompensatorinblastfurnace,the

vibrationfixtureisdesignedandsimulatedbyusing3Dmodelingsoftwareandfiniteelementanalysissoftware,andthe

structuraloptimizationofthefixtureisdeterminedtoimprovethestructuralstabilityandnaturalfrequencyofthevibration

fixture.Theresultsshowthatafterdesignoptimization,thefirstordernaturalfrequencyofthefixtureisincreasedbyabout

109%comparedwiththeinitialfixture,andtheoverallmassisreducedbyabout70kgbyabout9%comparedwiththe

fixtureinthemiddlestage.Theresonancepeakvalueofthefixtureinharmonicresponseanalysisis625Hz,whichismuch

higherthantheworkingfrequencyofthefixture40-90Hz,andthedeformationis2.3μmwhentheworkingfrequencyis60

Hz.Theresearchresultscansolvethetechnicaltoolingproblemforthevibrationmoldingtechnologyofthistypevibration

compensator,andprovideareferenceforthedesignofthesametypefixture.

Keywords:vibrationfixture;finiteelementmethod;modalanalysis;structureopti