漆面异色问题的分析与解决.pdfVIP

现代涂料与涂装ModernFinishingll现代涂装

漆面异色问题的分析与解决

刘银平，李少希，朱俊龙，邢英杰，王志远

（奇瑞汽车股份有限公司河南分公司，河南开封475000）

摘要：本文主要介绍汽车车身在喷涂过程中产生的漆面异色问题，对其产生变量进行调查。通过油漆施工性能调整，喷漆

室风速、风向调整及人员的标准化作业，进行漆面异色问题的调查。针对汽车车身喷涂过程中出现的漆面异色（色差）问

题，进行系统性的过程分析与研究，该问题直接影响产品外观质量与客户满意度。通过深入排查，识别出导致异色的关键

因素主要存在于3个方面：油漆材料性能、喷涂环境控制以及人员操作规范性。针对性地实施了多项改进措施，通过一系

列综合性的过程改进与严格管控，显著提升了车身漆面颜色的一致性，有效解决漆面异色问题，保证了涂装质量。

关键词：异色；清洗溶剂；清洗程序；风速；风向

中图分类号：639.8文献标志码：A文章编号：1007-9548(2025)10-0039-04

AnalysisandSolutionofPaintSurfaceDiscolorationProblem

LIUYin-ping,LIShao-xi,ZHUJun-long,XINGYing-jie,WANGZhi-yuan

(CheryAutomobileCo.,Ltd.,HenanBranch,Kaifeng475000,Henan,China)

Abstract:Thisarticlemainlyintroducestheproblemofpaintdiscolorationgeneratedduringthespraying

processofcarbodies,andinvestigatesthevariablesthatcauseit.Conductaninvestigationintopaint

discolorationissuesbyadjustingpaintapplicationperformance,adjustingsprayboothairspeedanddirec

tion,andstandardizingpersonneloperations.Asystematicprocessanalysisandresearchwereconductedto

addresstheissueofpaintdiscoloration(colordifference)thatoccursduringthecarbodysprayingprocess.

Thisissuedirectlyaffectstheappearancequalityoftheproductandcustomersatisfaction.Throughin-depth

investigation,itwasidentifiedthatthekeyfactorscausingdiscolorationmainlyexistinthreeaspects:

paintmaterialperformance,sprayingenvironmentcontrol,andpersonneloperationstandardization.Targeted

improvementmeasureshavebeenimplemented,andthroughaseriesofcomprehensiveprocessimprovements

andstrictcontrol,theconsistencyofthecarspaintsurfacecolorhasbeensignificantly