高压氢气管道施工方案.docVIP

胜利炼油厂

二化到炼油厂增设5。0MPa氢气专线

(新区系统管线）

管道安装施工方案

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目录

工程概况···················································1

编制依据···················································1

施工程序···················································2

管道组成件验收············································3

管道预制加工···············································3

管道焊接···············································5

焊接质量检验···············································7

管道安装···············································7

管道系统试压··············································9

管道系统吹洗··············································10

管道防腐绝热···············································11

质量保证措施···············································11

劳动力组织················································13

施工机具计划···············································14

施工技措用料···············································15

HSE管理··················································16

工作危害分析表·············································17

附、焊接工艺卡··············································18

1.基本概况

1.1本项目为从齐鲁分公司第二化肥厂至胜利炼油厂新敷设一条5。0MPa氢气管线，进入重油加氢装置、一加氢装置、SZorb装置.氢气管线操作压力：5。0～5。07MPa，温度：常温。并增加部分管墩以及过路桁架。最大管线规格Φ273×15,管线总米数3900米，阀门18只。

1。2管道敷设说明

1。2。1管道走向

高压氢气管线DN250自第二化肥厂外供氢气高压控制阀前经二化院内的F点至E点，向西经C点经罐区间的管带直到管带B点。管线出二化围墙后过乙烯路至炼厂围墙，在三加氢装置附近新建管带。管线经三加氢南管带走重油加氢西侧管带,去重油装置DN200氢气支线从装置北管带进装置。氢气主管线经乙烯原料罐区北主管带后走北区中心路旁管带至一加氢装置

1.3施工内容情况

序号

名称

工程内容

备注

1

管子

Φ273×15,2000米.Φ219×13，1650米

2

管件

84个

3。

阀门

18个

4.

T型管架

60榀

5。

跨路桁架

4组

6.

增设门式支架

60个

1.4工程特点

1.4。1管线较长，沿途经过装置多，协调困难，且装置复杂,安全隐患多。

1。4。2施工现场比较特殊，尤其是大部分管道需二次倒运至现场安装，降低了工效.

1.4。3部分地段无法近距离接电施工，只能采用工程车发电来满足