副车架下摆臂以铝代钢轻量化结构设计.pdfVIP

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MECHANICALENGINEER

副车架下摆臂以铝代钢轻量化结构设计

吴杨,武振江,曹建,王鹏,张俏

(中汽研（天津）汽车工程研究院有限公司，天津300300)

摘：

为应对节能减排、轻量化要求，现需要对某副车架下摆臂进行以铝代钢轻量化设计。采用半固态铸造成型工艺，应

用轻型的A357铝合金材料替代原来的冲压钢制材料，在现有摆臂硬点不变的情况下，对原结构的冲压摆臂进行重新设计。

采用变密度法的拓扑优化技术得出模型结构，然后进行模型重构，再对重构的模型进行强度和疲劳分析，验证其性能，实现

摆臂结构的轻量化设计。最终该悬架下摆臂质量减少1.18kg，减重34.9%，完成其设计目的。

关键词：

以铝代钢；拓扑优化；轻量化设计

中图分类号:TH122文献标志码:粤文章编号：员园园圆原圆猿猿猿（圆园20）07原园051原园

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Abstract:Inordertomeettherequireme