超声振动精密铣削钛基复合材料试验研究.pdfVIP

机械工程师

MECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEERMECHANICALENGINEER

超声振动精密铣削钛基复合材料试验研究

王大镇，弓清忠

（集美大学海洋装备与机械工程学院，福建厦门361021）

摘要：

采用单因素法制定试验方案，对原位合成法制备的钛基复合材料用PCD铣刀在超声振动和普通铣削工况下进行

高速铣削试验，通过铣削力、表面微观形貌及粗糙度、刀具磨损形态和机理研究该材料的加工特性。结果表明：超声振动铣

削可以显著减小三向铣削力，原因是超声振动提高了系统的刚度。试验方案中存在着最佳铣削速度，在最佳铣削速度切削

时会产生较小的切削力、适合的切削温度，有利于增强相被PCD刀具直接切断、晶须原位压入或向切削方向发生转动，从而

在加工表面上明显减少微细划痕、犁沟、微孔洞、基体撕裂或熔融堆积等缺陷，获得纳米级的加工表面。PCD刀具前后刀面

都没有月牙洼磨损产生，而是以犁沟状的磨损形态为主，机理是磨料磨损。

关键词：

超声振动；精密铣削；钛基复合材料；铣削力；磨损

中图分类号:TH161.1文献标志码:粤文章编号：员园园圆原圆猿猿猿（圆园22）04原园006原园4

ExperimentalResearchonUltrasonicVibrationPrecisionMillingTitaniumMatrixComposites

WANGDazhen,GONGQingzhong

(CollegeofMarineEquipmentandMechanicalEngineering,JimeiUniversity,Xiamen361021,China)

Abstract:Thetestplanisformulatedwitthesingle-factormethod,thePCDmillingcutterfortitaniummatrixcomposites

preparedbythein-situsynthesismethodisconductedtohigh-speedmillingtestsunderultrasonicvibrationandordinary

millingconditions.Themillingforce,themicro-morphologyandroughnessofthemachinedsurface,thewearmorphology

andmechanismoftoolsareusedtostudytheprocessingcharacteristicsofthematerial.Theresultsshowultrasonic

vibrationmillingcansignificantlyreducethethree-waymilling