摩托车连接件的轻量化设计与3D打印制造.docxVIP

机械工程师MECHANICAL

机械工程师

MECHANICALENGINEER

摩托车连接件的轻量化设计与3D打印制造

张敬轩，安芬菊，徐高圣，熊冯瑞，涂桂根，杨泳彬

（广东海洋大学机械与动力工程学院，广东湛江524088）

摘要：轻量化设计和3D打印是近年来快速发展的热门技术，为了研究摩托车连接件轻量化的问题，利用AltairInspire轻量化设计软件，分别选择“最大刚度”、“增加至最大频率”“、最小质量”为设计目标对摩托车连接件进行轻量化设计，结果表明：以最大刚度为设计目标可以获得较好的摩托车轻量化连接件，其质量相对于优化前减少181.34g，有效减重70.15%，材料减重明显；最小安全系数提升0.2，优于优化前的最小安全系数；最大形变位移增加0.3495mm，达到0.4983mm，满足在实际情况下的总体设计要求，即最大变形位移小于1.2mm，达到了摩托车连接件轻量化设计的目的。再通过3D打印技术制造出轻量化后的摩托车连接件。

关键词：Altairinspire；轻量化设计；3D打印；摩托车连接件

中图分类号:TP391.7 文献标志码:粤 文章编号：员园园圆原圆猿猿猿（圆园22）06原园081原园4

LightweightDesignand3DPrintingManufacturingofMotorcycleConnector

ZHANGJingxuan,ANFenju, XUGaosheng, XIONGFengrui, TUGuigen, YANGYongbin

(SchoolofMechanicalandPowerEngineering,GuangdongOceanUniversity,Zhanjiang524088,China)

Abstract:Lightweightdesignand3Dprintingarepopulartechnologiesthathavedevelopedrapidlyinrecentyears.Inordertostudythelightweightproblemofmotorcycleconnectors,AltairInspirelightweightdesignsoftwareisused.Maximumstiffness,increasingtomaximumfrequency,andminimummassareselectedasdesigngoalstolightweightdesignofmotorcycleconnectors.Theresultsshowthatwiththemaximumstiffnessasthedesigngoal,abetterlightweightmotorcycleconnectorcanbeobtained,themassofwhichisreducedby181.34gcomparedwiththatbeforeoptimization,andtheeffectiveweightisreducedby70.15%,andthematerialweightissignificantlyreduced.Theminimumsafetyfactorisincreasedby0.2,whichisbetterthantheminimumsafetyfactorbeforeoptimization.Themaximumdeformationdisplacementincreasesby0.3495mmto0.4983mm,whichmeetstheoveralldesignrequirementsinactualsituations,thatis,themaximumdeformationdisplacementislessthan1.2mm.Thepurposeoflightweightdesignofmotorcycleconnectorsisachieved.Lightweightmotorcycleconnectorsaremanufacturedthrough3Dprintingtechnology.

Keywords:altairinspire;lightweightdesign;3Dprin