核电厂ECC高压注射气体隔离阀开启时间持续增加问题分析及处理.pdfVIP

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核电厂ECC高压注射气体隔离阀开启时间持续增加问题分析及处理.pdf

机械工程师

MECHANICALENGINEER

核电厂ECC高压注射气体隔离阀开启时间

持续增加问题分析及处理

朱凯亮,周霭琳,朱元生,贾成凯,李伟

(中核核电运行管理有限公司,浙江嘉兴314300)

摘要:

执行试验发现ECC高压注射气体隔离阀开启时间为9.95s,要求开启时间小于10s,接近验收准则。如设备持续降

级,阀门开启时间超过10s,未在规定时间内处理,机组需停堆停机。经分析,开启时间增加的直接原因是阀芯阀座间摩擦

阻力增大;根本原因是润滑脂缺失导致阀芯阀座润滑不良;促成原因是阀门前后压差较大,管线设计布置导致阀门开启时

易受风噪吹损。通过减少排气阻力、加热阀体的方式有效降低开阀时间,将阀门由预防性维修改为预测性维修,提升了设备

可靠性。

关键词:

隔离阀;阀座;开启时间;润滑

中图分类号:TM623.7文献标志码:粤文章编号:员园园圆原圆猿猿猿(圆园24)02原园140原园4

DefectAnalysisandRepairofEmergencyCoreCoolingSystemGasIsolationValve

forNuclearPowerPlant

ZHUKailiang,ZHOUAilin,ZHUYuansheng,JIAChengkai,LIWei

(ChinaNationalNuclearPowerCo.,Ltd.,Jiaxing314300,China)

Abstract:ItisfoundthattheopeningtimeofECChigh-pressureinjectiongasisolationvalveis9.95s.Theopeningtimeis

requiredtobelessthan10s.Iftheequipmentcontinuestodegradeandthevalveisopenedformorethan10s,theunitshall

beshutdownandnotprocessedwithinthespecifiedtime.Analysisprovesthedirectreasonfortheincreaseofopeningtime

istheincreaseoffrictionresistancebetweenthevalvecoreandseat.Therootcauseisthelackofgreaseleadingtopoor

lubricationofthespoolseat.Thecontributingreasonisthatthepressuredifferencebetweenthefrontandbackofthevalveis

large,andthepipelinedesignlayoutleadstothewindnoiseblowingdamagewhenthevalveisopened.Breducingthe

exhaustresistanceandheatingthevalvebody,thevalveopeningtimeiseffectivelreduced.Thepreventivemaintenanceof

thevalveischangedtopredictivemaintenance,whichimprovesthereliabilitoftheequipment.

Keywords:isolationvalve;valveseat;openingtime;lubrication

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