看板管理举例英文.ppt

Ways to schedule batch processes with kanban Pattern production +Predictable sequence, stability -Inflexible to changes during shift Sequence fixed, part time variable Part # Trigger Point Part Description Location Date Triggered Lot Size Tool # Machine # 8 hour cycle P1 P2 P3 P4 P5 P6 Part # Part # Part # Part # Part # Part # Full Empty Trigger Point Lot making with batch board +Visual control, shorter lots possible, info -Many cards per part #, requires discipline Triangle kanban +Single kanban to control, pressure to reduce C/O time -Fixed quantity unfixed time cases only Sample triangle kanban flow Inventory 1 Part # 15454 3 Emergency Delay OK Signal kanban rail 2 Current Next Batch Process Part # 15455 Part # 15456 15454 15455 15456 B C Note: Only 1 triangle kanban per part # is needed in this flow Triangle Kanban Part # Trigger Point Part Description Location Date Triggered Lot Size Tool # Machine # Short exercise - Steps for setting up triangle kanban* Step 1: Determine time available for changeover work. Step 2: Set the number of changeovers per day. Step 3: Establish a lot size for production. Step 4: Establish a trigger point for reorder. *Assumes part numbers have already been dedicated to run on certain machines Step 1: Determine time available for non-production work (1 machine*) Total 1-shift production time available (net breaks and lunch) 450 min. Number of shifts x 2 Time available for production on 1 machine 1 day = 900 min. Time required per day to meet average demand* - 703 min. Net time available for set up and changeovers per day = 197 min. * Taken from above chart on basic machine data Part # Average demand per day (pieces) Cycle time Per piece Required run time per day Average changeover time Average scrap rate 15487 200 40 sec. 136 min. 55 min. 1.5% 15488 300 45 sec. 228 min. 55 min. 1.3% 15489 500 40 sec. 339 min. 55 min. 1.5% 1,000 703 min. *The three part numbers dedicated to this molding