冶金工程专业毕业论文--年产60万吨不锈钢的炼钢车间工艺设计.docVIP

设计总说明 本文设计了一个年产60万吨合格不锈钢的电弧炉炼钢车间，通过产品大纲的确定、电弧炉炼钢的物料平衡与热平衡计算、超高功率电弧炉的炉型设计、连铸设备选择、车间工艺设计及车间总体布置，确定了一座80吨超高功率电弧炉、一台AOD精练炉、一台连铸机为主要生产设备。并根据国内外炼钢技术的发展趋势、钢铁产品的发展方向，选择了先进且有较大发展余地的短流程工艺：废钢→超高功率电弧炉→AOD炉精炼→连铸。设计方案 Design Description In this paper, we have designed a electric arc furnace workshop which can produce 600,000 tons of qualified stainless steel a year.Through the ascertained of the products outline, eaf material balance, thermal equilibrium calculation, ultra-high power electric arc furnace’s type design ,the workshop process design and workshop layout, we finaly identified a 600,000 tons of qualified stainless steel smelting plant with which a 600,000 tons of ultra-high power electric arc furnace, a chastening AOD furnace and a caster is as the main production equipment.And according to the domestic and foreign steelmaking technology trends, the development direction of the steel product,we finally selected the short flow process，scrap steel →ultra-high power electric arc furnace→AOD furnace refineing→continuous casting, which is advanced and has a bigger development room.The Design scheme based new technology and high efficienc as the principle, fully embodies the advanced, flexible, multi-function characteristic and has the characteristics of sustainable development. Key Words：ultra-high power electric arc furnace，AOD refineing furnace, Steelmaking 目 录 设计总说明 3 绪论 1 1不锈钢基本信息 1 2不锈钢历史 1 3不锈钢作用 1 4不锈钢为什么耐腐蚀？ 2 5未来展望 2 6不锈钢的标识方法 2 7不锈钢价格 3 1电弧炉炼钢车间的设计方案[1][2] 4 1.1 电炉车间生产能力计算 4 1.1.1 电炉容量和台数的确定 4 1.1.2 电炉车间生产技术指标 4 1.2 电炉车间设计方案 5 1.2.1电炉炼钢车间设计与建设的基础材料 5 1.2.2 电炉炼钢车间的组成 5 1.2.3 电炉各车间的布置情况 5 2 电弧炉炉型设计[3] 7 2.1电弧炉炉型设计 7 2.1.1 电弧炉炉型 7 2.1.2 熔池的形状和尺寸 7 2.1.3 熔化室的尺寸 8 2.1.4 炉衬厚度δ的确定 9 2.1.5 炉壳及厚度δz的确定 9 2.1.6 工作门和出钢口 10 2.2 偏心底出钢箱的设计 10 2.3 电弧炉变压器功率和电参数的确定 12 2.3.1确定变压器的功率 12 2.3.2电极直径的确定 12 2.3.3电极心圆的尺寸 12 2.4水冷挂渣炉壁设计 13 3电弧炉炼钢物料平衡和热平衡 16 3.1物料平衡计算 16 3.1.1 熔化期的物料平衡 16 3.1.2 氧化期的物料平衡 22 3.2 热平衡计算 26 3.2.1 计算热收入QS 26 3.2.2 计算热支出QZ 26 4 电弧炉炼钢车间工艺布置 30 4.1 原料跨 30 4.1.