基于预偏移的激光拼焊板焊缝优化补偿方法.pdfVIP

基于预偏移的激光拼焊板焊缝优化补偿方法* 刘玉山1, 2 1 1 1 徐安平 富大伟 商 鹏 (1. 河北工业大学机械工程学院 天津 300130； 2. 天津职业技术师范大学机械工程学院 天津 300222) 摘要：激光拼焊板成形时，由于两侧母材性能不同会产生焊缝移动现象，造成实际焊缝与设计焊缝位置不符。利用增量有限 元解算工具，针对激光拼焊板的拉深成形过程，提出一种基于预偏移的激光拼焊板焊缝补偿方法。建立激光拼焊板成形有限 元分析网格模型，通过对比成形前后设计焊缝和实际焊缝之间的差异，推导拼焊板焊缝偏差评价模型。以毛坯焊缝节点的位 移预偏移量作为设计变量，以成形后的焊缝位置与设计焊缝位置的偏差最小作为优化目标，建立优化设计的数学模型。利用 坯料网格的变形实现焊缝的预偏移，自定义外部优化程序实现预偏移策略。通过有限元迭代求解，补偿拼焊板成形过程中的 焊缝移动，使成形后的焊缝位置与设计焊缝位置保持一致，对所提方法的有效性进行实例验证。 关键词：拼焊板 焊缝 有限元 补偿 优化 中图分类号：TG386 Pre-offset-based Approach to Optimizing and Compensating Weld-line of Tailor-welded Blanks LIU Yushan1, 2 XU Anping1 FU Dawei1 SHANG Peng1 (1. School of Mechanical Engineering, Hebei University of Technology, Tianjin 300130; 2. School of Mechanical Engineering, Tianjin University of Technology and Education, Tianjin 300222) Abstract ：In forming process of tailor welded blanks(TWBs), weld-line movement leads to the inconsistency between the design weld-line and the actual weld-line. Therefore, aimed at the deep drawing process of TWBs, a weld-line compensating approach based on pre-offset is proposed, which employs the incremental finite element method(FEM) solver. A mesh model for FEM analysis is created. By comparing the difference between the designed and the formed weld-line, an estimation method is deducted. An optimization model is established, in which the nodal pre-offsets of the weld-line are selected as design variables and the minimum deviation between the designed and formed weld-lines is selected as the objective function. The weld-line movement during the forming process is compensated through FEM iterative solving, thus reaching a positional agreement between the formed weld-line and the designed one. An example shows th