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Trans. Nonferrous Met. Soc. China 23(2013) 2666−2677
Flexible-die forming process with solid granule medium on sheet metal
Guo-jiang DONG1 1 2
, Chang-cai ZHAO , Miao-yan CAO
1. Key Laboratory of Advanced Forging and Stamping Technology and Science,
Ministry of Education, Yanshan University, Qinhuangdao 066004, China;
2. National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University,
Qinhuangdao 066004, China
Received 23 February 2013; accepted 10 April 2013
Abstract: Certain non-metallic granules (NMG) were selected as the research object. It was proposed to conduct the volume
compression experiments as well as those on the NMG physical properties at high stress levels. Then, not only the volume
compression ratio curve but also the extended Drucker-Prager linear model were obtained. In addition, through the friction strength
tests, parameters of the Mohr-Coulomb model were gained, which proved in basic agreement with those of the extended
Drucker-Prager linear model. Additionally, curves of the friction coefficients between the NMG and the sheet metal under different
pressures were also obtained. Based on the material performance experiments, numerical analysis in respect of flexible-die forming
process with solid granule medium (SGM) was conducted. The die and device for experiments of solid granule medium forming
(SGMF) on sheet metal were designed and manufactured. Typical parabolic parts were successfully trial-produced
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