准双曲面齿轮的仿真加工新方法.pdfVIP

2008 11 N ovember 2008 27 11 M ech anical Science and T echno logy for A erosp ace Eng ineer ing V o l. 27 N o. 11 1 1 1 2 张爱梅 , 肖 燕, 苏智剑 , 吴序堂 ( 1, 45000 1; 2 , 7 10049 ) 以五轴联动 CNC ( com puter num erical control) 弧齿锥齿轮加工机床的概念模型为基 , 提出 了一种新的准双曲面齿轮齿面的加工仿真方法在仿真过程中, 将齿坯离散为一个同心圆族, 把将 刀具刃锥面简化为一个锥面并以求解代表齿坯的同心圆和代表刃锥面的圆锥面的交点数值分析 方法为核心算法, 构建起了整个仿真系统的框架解决了基于通用 CAD ( com puter a ided design) 平 台开发的切齿仿真系统无法直接获得齿面上指定点数据的弊端, 为复杂齿面的仿真加工技术的发 展提供了新的思路 准双曲面齿轮; 加工仿真; 数控铣齿机; 数字化齿面 G 659; TG6 1 A 2008) A N ew M anufacturing Sim ulation M ethod for H ypoid G ears 1 1 1 2 Zh ang A mi ei, X iao Y an , Su Zh ijian , W u X utang ( 1 Schoo l of M ech anical Eng ineering, Zhengzhou U niversity, Zhengzhou 4 50001; 2 Schoo l o f M ech an ica l Eng ineer ing, X ian J iaotong U n iversity, X ian 71004 9) Abs tract: Based on the conceptua l m odel of the fiveax is smi u ltaneous CNC ( Computer Num erical Con tro l) beve l gear cutting m achine, a new m ethod for m anufacturing smi ulat ion is presented. Its co re a lgorithm is to obtain the intersect ing po ints betw een the c ircles and the cone. In the process of smi u lation, the gear blank is smi plif ied as one cosine c irc le set and the cutter is smi p lified as cones. It is d ifferent from the system wh ich is bu ilt b ased on comm ercia l CAD ( Com puter A ided D esign) system, the discrete po ints on the gear too th surfaces can be obtained directly. In add ition, th ism anufactur ing smi u lation m ethod for hypo id gears is un iversal and can be u sed to m anu facture m any k inds of gea