摆线齿轮泵内转子工艺分析及其工艺规程的设计.doc

摘 要 随着工业技术的发展摆线齿轮泵的愈来愈CATIA创成式外形设计模块对内转子进行参数化三维建模，用数字加工模块对内转子进行数控模拟加工并生成SINUMERIK 840 D数控程序。 关 键 词With the development of industrial technology, cycloid gear pump effect is more and more apparent, in some advanced countries already in widespread use of science and technology. The cycloidal gear pump as a basic introduction, elaborated the cycloid gear pump structure characteristics and advantages and disadvantages, and illustrates the gear pump and the development of the domestic and international development trend. The cycloid gear pump rotor process analysis and process design done a detailed description, but also designed the rough milling tooth profile of cycloidal forming process for milling cutter and NC milling tooth profile specialized tongs in the process. In addition, using CATIA generative shape design module to the inner rotor parametric3D modeling, digital processing module to the inner rotor for NC machining simulation and generation of SINUMERIK840 D NC program. Keywords：The inner rotor of cycloid gear；Technology；Cycloidal forming milling cutter；Special fixture；NC program。摘 要 I Abstract II 第1章 绪论 1 1.1 摆线齿轮泵概述 1 1.2 齿轮泵发展趋势 1 1.3 内转子设计的基本要求 2 第2章 内转子的加工工艺设计 4 2.1 零件的分析 4 2.1.1 零件的作用 4 2.1.2 零件工艺分析 4 2.2 工艺规程设计 5 2.2.1 确定毛坯的制造形式 5 2.2.2 基面的选择 5 2.2.3 制定工艺路线 5 2.2.4 机械加工余量，工序尺寸及毛坯尺寸确定 7 2.2.5 确定切削用量 8 2.3 齿廓编程 12 第3章 加工摆线齿轮泵内转子铣刀设计 13 3.1 计算摆线齿轮铣刀的齿形曲线 13 3.2 铣刀的结构及主要技术条件 15 3.2.1 铣刀有关的结构尺寸 15 3.2.2 技术条件 17 第4章 数控精铣齿形的专用夹具设计 18 4.1 问题的提出 18 4.2 定位基准的选择 18 4.2.1 六点定位原则 18 4.2.2 工件定位中可能出现的几种情况 18 4.3 定位误差分析 19 4.4 夹具的简要操作说明 19 结 论 20 致 谢 21 附录1 数控粗铣齿廓程序 22 附录2 数控半精铣齿廓程序 34 附录3 数控精铣齿廓程序 46 参考文献 136 Contents Abstract I Chaper One introduction 1 1.1 Cycloidal gear pump 1 1.2 Development trend of gear pump 1 1.3 The inner rotor design essential requirement 2 Chaper Two The inner rotor machining process design 4 2.1 The components analysis 4 2.1.1 Parts of the role 4 2.1.2 Process analysis 4 2.2 Process design 5 2.2.1