SiCpAl复合材料的ELID精密加工工艺.pdfVIP

网络出版时间：2015-05-28 10:20 第41卷 第6期 北 京 工 业 大 学 学 报 Vol.41 No.6 网络出版地址：/kcms/detail/11.2286.T.座机电话号码.1020.004.html 2015年 6月 JOURNAL OF BEIJING UNIVERSITY OFTECHNOLOGY Jun. 2015 SiCp/ Al 复合材料的ELID精密加工工艺 关佳亮,朱摇 磊,陈摇 玲,马新强,张孝辉 北京工业大学 机械工程与应用电子技术学院,北京摇 100124 摘摇 要:针对高体积分数SiCp/ Al复合材料的加工难题,采用在线电解修整精密磨削加工工艺对其进行精密磨削 实验研究. 首先,通过建立单颗粒磨削模型,得到磨粒的最大变形磨屑厚度,进而利用Matlab软件,得到SiCp/ Al复 合材料塑性域磨削的试验参数范围. 然后,通过单因素试验探究磨削深度、砂轮转速以及工件移动速度对加工表面 粗糙度的影响,利用正交试验最优参数与理论分析得到的塑性域磨削的试验参数范围进行对比,确定了最优工艺 参数. 最后,以最优试验参数对体积分数40%的SiCp/ Al复合材料进行精密磨削加工,获得表面粗糙度Ra 0郾030 滋m的加工表面. 研究表明:应用ELID精密磨削加工工艺,采用W5铸铁基金刚石砂轮,当砂轮转速为1500r/ min, 磨削深度在0郾1滋m,工件移动速度为2m/ min时,磨削效果最佳. 关键词:铝基碳化硅复合材料;电解修整磨削;表面粗糙度;磨削参数 中图分类号:TH161郾14 文献标志码:A 文章编号:0254-0037 2015 06-0823-07 doi:10.11936/ bjutxb座机电话号码60 ELID Precision Processing Technology of SiCp/ Al Composites GUANJia鄄liang,ZHU Lei,CHEN Ling,MA Xin鄄qiang,ZHANG Xiao鄄hui College of Mechanical Engineering and Electronic ApplicationTechnology,Beijing University of Technology,Beijing 100124,China Abstract:In view of the high volume fraction of SiCp/ Al composites processing problem, on鄄line electrolytic dressing ELID precision grinding processing technology is used to carry on precision grindingexperimentalstudyforSiCp/ Alcomposites. First,byestablishingsingleparticlegrindingmodel, the maximum grinding grain deformation of the chip thickness was obtained, and then using Matlab software,the scope of test parameters of the SiCp/ Al composite plastic domain grinding was obtained. Second,through single factor experiment,the grinding depth,speed of grinding wheel and workpiece speed effects on machining surface roughness were obtained,and then compared the optimal parameters of thetestobtainedfromorthogonalexperimentwiththescopeoftestparametersoftheSiCp/ Alcomposite plastic domain grinding obtained from theoretical analysis, the optimal process parameters were determined. Finally, carrying on precision machining for the volume fraction of 40% of SiCp/ Al composites by using the optimal exper