开放式形位误差在线检测上位机SPC软件设计.docVIP

开放式形位误差在线检测上位机SPC软件设计 摘 要 随着我国工业的不断发展，检测技术在装备制造业的地位也日益重要。而作为生产操作指导的有力工具，研制适用于生产线工位需求的小型化、操作简便、检测模式灵活的在线仪器具有十分重要的意义。此次设计的主要意义是检测工业现场加工零件的精度以降低次品率，提高工厂生产效率。通过在上位机设计不同的组态表达式及对应的组态按键，按下不同按键用串口通信指导下位机测量不同的组态，如：圆度、线性度、平行度、最大值最小值。在工件表面的不同位置设置几个电感传感器，先检测标准件的数据，再检测所需工件的数据，将两个数据做差得到的数据值通过信号调理电路传送到ADUC812的AD模块，进行AD转换。同时对单片机进行编程，实现12864液晶显示，矩阵键盘按键控制菜单显示，以及与上位机部分进行串口通讯。通过串口将数据传送到上位机软件，并在上位机对数据进行实时图形显示和SPC（过程统计控制）参数统计，根据所得参数值对工业生产过程进行在线检测和实时控制。实现对生产操作的指导和产品质量的控制。 关键词　开放式在线检测；传感器组态模式；SPC统计过程控制；数据采集；串口通信；ADUC812 Software Design for the Host Computer SPC Function of Open Form Mode-Line Testing Error of Shape and Position Abstract With the continuous development of our industry, the position of the detection technology in the equipment manufacturing industry is also increasingly important. As a powerful tool for production operation guidance, applied to the development of line station needs miniaturization, simple operation, detection mode flexible equipment on-line has very important significance. The design of the main significance is the detection of industrial precision machining parts to reduce failure rate, improve the production efficiency. The software design of different configuration of expression and the corresponding configuration button, press different keys using serial communication machine measuring different configuration guide, for example: circular degree, linear degree, parallel degree, minimum and maximum values. In the surface of the workpiece in different position set several inductance sensor, detection of standard parts of the data, and then required to detect the workpiece data, The two data is obtained by subtracting the value of the data through the signal conditioning circuit is transferred to AD module of ADUC812. At the same time program on the single chip, light the 12864 LCD, control matrix keyboard keys and communicate with the host computer through the serial port. Through the serial port to transmit data to the host computer software, the host com