《Mechanism of ultrasonic-pulse electrochemical compound machining based on particles.》.pdf

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《Mechanism of ultrasonic-pulse electrochemical compound machining based on particles.》.pdf

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J．Cent．SouthUniv．(2014)21：151—159 DoI：10．1007／sl177l一014—1926—3 垒Springer Mechanism ofultrasonic-pulseelectrochemicalcompoundmachiningbasedon particles ZHANGCheng-guang(张成光)，ZHANGYong(张勇)，ZHANGFei—hu(张飞虎) SchoolofMechanicalandElectricalEngineering，HarbinInstituteofTechnology，Harbin150001，China ◎CenrtalSouthUniversityPressandSpringer—VerlagBerlinHeidelberg2014 Abstract：Theelectricdouble1ayerwiththetransmissionofparticleswaspresentedbasedontheprincipleofelectrochemistry．In accordancewiththistheory,thecavitationcatalysisremovalmechanism ofultrasonic—pulseelectrochemicalcompoundmachining (UPECM 、basedonparticleswasproposed．Theremovalmechanism wasaparticularfc)CUSandwasthusvalidatedbyexperiments． TheprinciplesandexperimentsofUPECM wereintroduced．andtheremovalmodeloftheUPECM based ontheprinciplesof UPECM wasestablished．Furthermore，theeffectsofthematerialremovalrateforthemainprocessingparameters，includingthe particlessize，theultrasonicvibration amplitude，thepulsevoltageand theminimum machininggap betweenthetoolandthe workpiece．werealso studied throughUPECM．Theresultsshow thattheparticlespromoteultrasonic-pulseelectrochemical compoundmachiningand thusactasthecatalyzerofUPECM．Theresultsalsoindicatethattheprocessing speed．machining accuracyandsurfacequalitycanbeimprovedunderUPECM compoundmachining． Keywords：ultrasonic；pulseelectrochemicalmachining(PECM)；cavitationcatalysis；removalmechanism；particles；electricdouble layer from variousmaterialssuch as alloys，metal—ceramic 1Introduction composites，characterized by improved strength，wear, corrosionandheatresistance2『1． Ultra-precise machini