vihub管理教材(供应商库存).ppt

VMI - What is it ? Vendor Managed Inventory 供應商管理庫存 JIT VMI HUB VMI HUB 運作流程 VMI 是策略優勢並成為核心競爭力 Suppliers are selected not only for their Products, but also on their capacity to support VMI. 為何執行 VMI VMI Hub 改變採購計畫從 Push to Pull VMI Terms Conditions Non binding forecast: 每周會有一個non-binding forecast 下給供應商,作x周/月 預測. 這個forecast 實際就是各BU 需要從Hub 運出的貨量. 但是forecast 僅做參考 , 而非承諾 - Flexibility Rules: Upside and Downside flexibilities are negotiated with the supplier. The flexibility applies on the number of units to be pulled from the Hub. Blanket Purchase Order: 每月的最后一周, Blanket PO 都將由採購下給各供應商. 一張BPO 包含數量、價格和有效期. Availability optimization: 供應商應當保證及時供貨 . 供應商必須根據forecast 庫存變化以及實際需求及時補貨. 由於供應商庫存小於需求量而導致實際物料需求滿足不 了時,稱為Hub Down. 當出現Hub Down 時 , Hub 會向供應商收取一定金額的 罰金.金額為每天/周所缺貨價值的a%. VMI data management Forecast : 月需求預估未來3個月的需求(每月更新). 周需求預估未來13個星期.(每周更新). 日需求預估未來2周需求(每日更新). Replenishment: 供應商必須計算補貨數量來保證Hub 庫存需求. 計算應考慮以下因素: * Forecasts * 交貨Lead time * 月、日消耗量. * 機動條款 Logistics: 交易方式均為DDU Hub. 卸貨及儲存費用,以及處理過程中的風險均由供應商承擔. 交貨費用: 物料成本+運費+Hub 服務費. 所有Hub 管理費用(進出貨運作,存貨及送貨等) 由供應商承擔. 快遞: 如超出彈性合約所規定的數量 , 多余運費由foxconn 承擔. 如發現缺貨 , 則運費由供應商承擔. Inventory ownership : 物料運出Hub之前 , 所有存庫物料權仍在供應商. 供應商要及時補貨以保證庫存充足. New Product management End Of Life management Rules of the Game VMI Roles and Responsibilities - Forecast VMI Roles and Responsibilities – Inventory Data VMI Roles and Responsibilities – Inventory Data (cont.) VMI Roles and Responsibilities – Performance Reporting VMI Roles and Responsibilities – Terms and Conditions Negotiations  VMI Roles and Responsibilities – Terms and Conditions Negotiations (cont.) VMI Roles and Responsibilities -VMI supplier relationships VMI Roles and Responsibilities - Warehousing VMI Roles and Responsibilities 異常管理 VMI Hub Set Up Czech Republic ----- July 2000 Houston, USA ----- May 2001 Fullerton, USA ----- June 2001 Long Hua, China ----- March 2002 EDI Message Flow