提高国产钢丝绳用寿命的探索.pdf

以上这些均是造成国产钢丝绳的使用寿命比日产钢丝绳低的原因 因此 欲提高国产钢丝绳的使用寿命 就应该从化学成分 材质控制及拉拔工艺出发 降低夹杂物的含量 改善拉拔工艺 提高显微组织的均匀性 从而提高钢丝绳 用钢丝的综合性能 3 从热处理实验可得出 随着奥氏体化温度的升高 珠光体的片层间距和 珠光体团均减小 显微硬度增大 奥氏体化保温时间对珠光体的片层间距和显 微硬度影响不大 奥氏体化温度升高和保温时间增长时 珠光体晶粒增大 随 着冷却速度的增大 珠光体组织的片层间距明显减小 先共析铁素体析出也减 少 而显微硬度明显增强 采用 90水淬可得到几乎无先共析铁素体 并且组 织细小的索氏体与回火马氏体的混合组织 因其综合性能不错 因此 欲得到 强度稍高的绳芯的材料 在生产中可通过增加一道热水漕 抑制先共析铁素体 的析出 从而获得强度稍高且比较均匀细小的组织 因此 欲得到性能优异的钢丝绳用钢丝 就应当调整热处理的参数 优化奥 氏体化温度 保温时间和冷却方式 关键词 钢丝绳 失效分析 应力计算 有限元模拟 金属热处理 II STUDY ON RAISING THE SERVICE LIFE OF CHINESE WIRE ROPES ABSTRACT Wire ropes are deeply-processed products. It is a big branch of metalwork products. Therefore, the wire ropes have the important status in the course of developing the national economics. The wires which compose of wire ropes are required to have not only high tensile strength but also good plasticity and toughness. However the core strand of the wire rope with metal core strand had been found to relax and extrude during being used, so that the rope failed to be used. The wire ropes whether made in China or made in Japan have the same problem. The wire rope made in China has only the half service life of the commensurate rope made in Japan, and it weakens its competition ability in international market. The failure reasons for the wire ropes are analyzed in this paper. We first calculated the stress of the loaded wire rope by the C language programming and simulated the stress field with ANSYS software. Then, the microstructure of the wires both made in China and made in Japan were observed and compared by optic microscope and scanning electron microscope (SEM), meanwhile, the mechanical properties were measured. At last, a lot of heat- treat experiments were d