材料学院毕业设计摘要.doc

材料成型及控制工程 *铜钢异种金属机器人等离子焊接技术研究（良） 摘要：该课题针对铜钢异种金属焊接，利用弧焊机器人系统，结合等离子焊接方法，实现钢基本上堆焊铜的等离子焊接工艺（Introduction）。运用机器人示教编程器对焊接工艺进行示教程序编制，完成了单层焊和双层焊工艺的示教程序编制，控制机器人等离子焊机进行自动焊接试验（Materials and Methods）。通过对比不同工艺参数下进行焊接试验得到的焊接接头质量，确定了焊接电流，焊接速度，工装轴转速，送丝速度，喷嘴距工件的距离等合理的工艺参数（Results）。对焊接后的试样进行微观组织分析，接头无气孔、未焊合、夹渣等焊接缺陷。 关键词：铜钢异种金属，机器人，等离子弧焊 Research robot plasma arc welding technology of copper steel dissimilar metals Abstract: The top is about the joint between copper steel dissimilar metals. Using robot plasma arc welding system, combined with the methods of plasma arc welding to achieve the welding process of depositing a layer of copper based on the steel matrix. Completing the single welding and double layers welding process with using a robot teaching-programming pendant, to control the plasma welding robot for automatic welding test. by comparing the welded joints from the text with different process parameters, developed reasonable parameters of welding current, welding speed, wire feed speed, the distance between the nozzle from the workpiece, and so on. Through the microstructure analysis testing, there are no pores, soldering, folder jardine and the Pan-iron welding defect in the welding joint. Key words: copper steel dissimilar metals, robot, plasma arc welding GMAW焊机数字化控制设计（良） 摘要：针对传统模拟控制GMAW逆变焊机的数字化控制问题，深入分析了原NBC-500逆变焊机的控制电路，设计逆变焊机数字控制方案；同时分析了motoman NX100机器人控制器的弧焊接口，应用Protel电路设计软件，基于线性光耦的线性变换原理，设计了逆变焊机与机器人的数字化控制接口，对所采用元器件进行了数据采集分析处理，对焊机电源主控制电路板进行了观察分析以及信号确认，连接了接口电路印刷电路板与焊机电源主控制电路，实现了焊机参数的机器人调节与控制，初步实现了NBC-500型逆变焊机的数字化控制。 关键词：GMAW，焊机，接口电路，元器件 Design of digital control for GMAW welding machine Abstract: In accordance with the GMAW traditional control of digital inverter welding machine control, depth analysis of the orginal NBC-500 of the control circuit of inverter welding machine, inverter welding machine design of digital control programs; at the same time, analyze the MOTOMAN NX100 of the arc welding robot controller, application Protel circuir design software, based on