艉管轴承压入工艺.docVIP

艉管轴承压装工艺 STERN TUBE BEARING INSTALLATION PROCEDURE 安装条件（Installation condition） 艉轴管镗孔后尺寸提交完毕。 The final boring size be finished accepted。 艉管内管支架等焊接工作以及端面螺栓孔、油孔配钻结束。 On the inner face pipe holder will be welded and bore be finished for endface bolt hole 艉轴管温度与轴承温度不应相差太大。 The difference in temperature be smaller about stern tube and bush.. 避免周围有打磨、电焊等作业。 No grinding, no welding, kept the surrounding cleanly. 准备工作(Preparation work) 工具准备，包括：压板、丝杠、千斤顶、高压油泵、高压油管、导向块、螺母、球面垫、二硫化钼等及相关常用工具。 Some about hydraulic tools, special tools will be ready. 去除轴承与艉管内机加工过程中产生的毛刺，清洁配合面。 To wipe off the burr and clean the fitting surface. 根据千斤顶的受力面积事先将最大与最小压力范围（T）转换成压强范围（即压力表读数，单位MPa）。 According to Calculation For S/T Bearing Press In supply pressure limit (T) to calculate the pressure limit (Mpa) on pressure gauge. 压装步骤(Procedure) 艉管后轴承压装，分别将轴承及各工装吊装到位如图1，注意轴承TOP标记置于正上方。 The after bearing installation, lifting the bearing and special tools to the normal position like DWG.1, note: there is a “TOP” mark on the bearing end face, the mark will be on top. 图1.（DWG.1） 在装入时，要逐步将二硫化钼喷于配合面。 When installation, spray supramoly on the fitting surface. 将导向块装于艉密封面最上端螺栓孔上，并拧紧临时螺栓，轴承油槽应与导向块相互配合。 Install the guide pad on the top of the end face seal bolt hole, tightening bolt, check the guide pad in the bearing groove whether normal. 用手扳紧丝杠上的螺母并确认轴承最小直径配合面已经进入艉管最小直径配合面，将吊装用的葫芦等吊具松开，保证轴承在压入时不受其它外力影响。 Tightening the nut on the guide screw and to verify bearing min. diameter stage to go into stern tube min. diameter stage. Loose the chain block with lifting that press in the bearing no other foreign force. 测量轴承露于外部长度，并打开油泵将轴承压至最邻近的一个整数，开始记录压力，记录表格见《主机轴系测量记录表格》。记录原则为压入剩余量越少，记录的点数越多。 Measure the outside for bearing, and start hydraulic pump to press in, when it moving to a closest integer, opening entry. Note: the less outside length, the more recording point. 在压板靠近导向块时，应及时将压入块拆除。 Backout the guide pad in time when the keep plate is moving to it nearly. 在压入的同时，要注意轴承的清洁，并喷上二硫化钼。 Always kept the bearing clea