插座底板注塑模具设计与CAE分析—毕业设计.docx

摘要近年来随着我国工业的迅猛发展，塑料制品在计算机、电子通信、医疗器械、家电、汽车等领域的应用范围越来越广，因此对注塑模的要求也越来越高。而长期以来，我国的注塑模设计主要依靠经验来修改设计方案以寻求优化解决方案。这样就导致了模具加工制造周期长、生产成本高，而且难以保证产品的质量。利用注塑成型 CAE 技术可以在设计阶段对产品设计和模具设计的方案进行评价，分析出产品可能产生的缺陷，从而优化设计方案，缩短成型周期、降低生产成本。本文以插座底板为研究对象，利用UG软件进行注塑模的辅助设计，然后利用Moldflow软件对注塑成型过程进行模流分析。通过充填、冷却及翘曲模拟分析得到最佳的模具温度、熔体温度、注塑时间等成型工艺参数以及发现注塑成型过程中的各种缺陷，从而优化设计方案以获得较优的模具设计。关键词： 插座底板；注塑模；模流分析；优化设计Design and CAE analysis of the Injection Mold for Socket PlateStudent：SU Yong-sun Teacher：YANG HuiAbstract: In recent years, with the rapid development of Chinas industry, plastics in computers, electronic communications, medical equipment, home appliances, automotive and other fields increasingly wide range of applications, so the injection molding requirements are also increasing. And for a long time, Chinas injection mold design mainly relies on experience to modify the design in order to seek to optimize solutions. This led to the mold manufacturing cycle is long, high production costs, but it is difficult to ensure product quality. By injection molding CAE technology in the design stage of the product design and die design programs to evaluate, analyze defects in the product may cause to optimize the design, reduce cycle time, reduce production costs. Paper receptacle plate for the study, the application UG software, mold injection mold design, then use Moldflow software for the injection molding process for mold flow analysis. Obtained by filling, cooling and warpage simulation optimal mold temperature, melt temperature, injection molding process parameters of time and the discovery of various defects in the injection molding process to optimize the design to achieve optimum mold design.Key words：socket plate；injection molding；moldflow analysis；optimum design目次摘要IAbstract.II1 绪论12 注塑工艺分析及成型方法简介22．1塑件22．2塑料的种类及选用32．2．1 ABS32．2．2 聚碳酸酯（PC）42．2．3 PC/ABS42．3 生产批量要求52．4 塑件的成型要求52．5 塑件的结构及成型工艺分析52．6 注射机的初步选择53 模具设计73．1 分型面的确定73．2 浇注系统的设计83．2．1 主流道的设计83．2．2 冷料穴和拉料杆的设计113．2．3 分流道的设计113．2．4 浇口的设计