插座内板注塑模具设计—毕业设计.docx

摘要本文介绍的是插座内板注塑模具的设计方法与过程和Moldflow的软件对模具的分析改进。分析了插座内板塑件的工艺性，主要是材料的性能与选择、成型塑件的条件和结构工艺性等。然后介绍具体的注塑模具的设计内容，包括分型面的选择、型腔数目的确定及布置、浇注系统、成型零部件、开合模机构和冷却系统的设计。对相关参数进行校核，介绍模具工作原理、安装和试调过程，模具设计出现的问题和相应的解决方法。插排内板注塑模具设计，利用Pro/E完成插排内板注塑模具开模设计，然后生成最终模具的三维装配图。再根据Moldflow对插排内板的注塑模具设计的型腔进行数值模拟以及仿真，分析成型工艺，优化注塑设计。关键词：插排内板、Pro/E、Moldflow、模拟、优化分析Socket internal plate?of injection mold designStudent:LIU Zhen-bang Teacher:YANG HuiAbstract：The paper introduces the methods of design and analysis for the socket plate injection mold. Analysis of the plate in the socket plastic parts of the process, the importance parts of materials selection including the members of molding plastics and the structures of it and so on.?And then introduces the specific designs of the injection mold, including the selections of parting face, cavity number and layout, gating system, forming parts, mould opening and closing mechanism and the cooling system designs. To?checked with the relevant parameters of the die working principles.To commissioning process, mold design problems and the corresponding solutions.?Than socket plate injection mold design is based on Pro/E to complete the designs of socket plate injection mold.And then finish the generations of 3-D assembly of the mold.?Then complete the designs of the injection mould cavity by numerical simulation on the base of Mold flow. And analysis of forming technology, design optimization of plastics injection[1]Keyword:Socket internal plate、Pro/E、Mold flow、simulation、optimization analysis目 次摘要IAbstract:II1绪论11.1课题的研究意义与背景12注塑模具设计32.1塑件工艺分析32.2注塑机型号的选择52.3分型面的确定62.4浇注系统的设计72.4.1浇口的设计72.4.2主流道的设计82.5成型零部件的设计92.6脱模机构的设计152.6.1脱模力的计算152.6.2脱模机构的结构设计162.7模具温度调节系统的的设计172.7.1模具冷却系统参数的计算172.8模架的选择182.9.1推杆的强度、刚度校核182.9.2模具与注塑机的部分相关尺寸校核193 Moldflow塑件分析203.1 Moldflow简介203.2 模型导入213.3网格划分213.4浇注系统的创建223.5成型窗口分析233.6充填分析243.6.1充填时间253.6.2速度/压力切换时的压力253.6.3气穴263.6.3熔接痕263.7冷却分析273.7.1回路冷却温度283.7.2回路流动速率、回路雷诺数283.7.3回路管壁温度283.7.4达到顶出温度的时间293.7.5制品的最高温度303.8翘曲分析303.8.1所有因素产生