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毕业设计（论文）-手柄冲孔、落料级进模的设计与制造
PAGE 35
手柄冲孔、落料级进模的设计与制造
[摘要]
本文介绍的是一副手柄冲孔、落料级进模的设计与制造，其内容包括：零件的工艺分析、工艺方案的确定、冲压工艺的相关计算及设计、模具类型及结构的确定、模具材料的选择、主要零部件的设计、主要零部件的制造及模具的装配。
此模具采用人工送料，送料时板料依靠左右两导料板进行导向。因工件具有一头大一头小的特点，所以采用双向排样，隔位冲裁。首个工件冲裁时的定位依靠始用挡料装置来确定，之后用固定挡料销进行定位。冲压过程中工件还须通过装在凸模上的导正销来进一步精确定位，使冲出的制件达到图样要求。模具采用弹性卸料方式，这样在冲压时卸料板可压紧条料，使冲出的工件表面平整，毛刺少或无毛刺。工件和废料则直接从压力机工作台孔中漏下，不需对模具进行清理，节省了时间，提高了生产率，同时操作安全、方便。
[关键词]
手柄冲孔、落料 级进模 设计、加工装配
目 录
一、前言 ·································································································· 1
二、零件的工艺分析 ············································································· 2
三、工艺方案的确定················································································2
四、冲压工艺计算 ················································································· 3
(一) 排样设计 ····················································································· 3
(二) 裁板设计 ····················································································· 4
(三) 冲裁力················································································· 5
(四) 卸料力 ················································································· 5
(五) 总压力计算及冲压设备的选择 ···················································· 5
(六) 模具压力中心计算 ······································································ 6
(七) 弹性橡胶板的算 ··········································································7
(八) 凸、凹模刃口尺寸计算 ························································8
五、模具类型及结构的确定 ································································ 9
六、模具材料的选择要求 ··································································· 10
七、主要零部件的设计 ········································································ 10
(一) 凸模设计 ··················································································· 10
(二) 凹模设计 ··················································································· 12
(三) 导尺的设计 ·····························································
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