adhesive presentation - tomblin.pptVIP

Program Overview Coupon Level Testing Investigation of Thick Bondline Adhesive Joints Adhesive test methods Bondline thickness effects Environmental effects [FAA Report: DOT/FAA/AR-01/33] Characteristic Shear Responses of Structural Adhesives [FAA Report: DOT/FAA/AR-02/97] Fatigue Stress Relaxation of Adhesive Joints [FAA Report: Submitted to FAA] Subcomponent Testing Analysis Box Beam Torsion Lap Shear Test Shear Loaded Bonded Joint (SLBJ) Theory [Purdue University] [FAA Report: DOT/FAA/AR-03/21] Research Effort Motivation Number of certification programs involve a large range of adhesive bonding applications Migration from secondary to primary structure Limited guidance material existed Limited experimental analytical models that can be effectively used in design Motivation (contd..) Traditional bondline thicknesses used : less than 0.010” Current bondline thicknesses : up to 0.140” Generate data regarding the effects of thick bondlines Long term durability of adhesive joint (fatigue/creep) needs to be addressed with respect to thick bondline joints Adhesive Test Methods ASTM D1002 D3165 for joint characterization ASTM D5656 for adhesive characterization ASTM D5656 Test Method Thick adherend Adhesive characterization rather than Joint characterization Elastic Limit Plastic Strain Design Analysis Reduced peel stresses Correction for metal deformation Four-Pin Configuration Reduces errors due to rotation and slippage Reduced scatter in data Failure Modes Bondline Thickness Effects Increasing bondline thickness resulted in reduced plastic strain and lower yield stress Environmental Effects Yield stress and stiffness decreased with increasing temperature and humidity Environmental condition affects failure mode Characteristic Shear Responses of Structural Adhesives 18 Adhesive Types 6 Film Adhesives 12 Paste Adhesives ASTM D5656 [4 pin holes] Three Environmental Conditions Room Temp. ambient [RTD] Elevated Temp. (180°F) dry [ETD] Elevated Temp. (180