机织学课件络筒-1-08.ppt

第一章 络筒 Winding 概述 （Introduction） 概述 1）络筒的目的 Purposes 增加纱线卷装的容纱量，提高后继工序的生产率； To produce a large, suitable package (Size, Density) for the next process. 检查纱线直径，清除纱线上的疵点和杂质，改善纱线品质。 To inspect the yarn and remove any weak spots or defects (thin places, thick places, slubs, improper knots, etc...) in order to improve the yarn quality for weaving. 常见的纱疵 （ Yarn Defects ） 概述 2）络筒的要求（The requirement） 卷装坚固：以利于贮存、运输，不产生变形 Firm packages for storage, delivery with original formation. 成形良好：纱圈排列整齐，方便（高速）退绕 Ideal formation for fast and convenient unwinding during the next process. 张力适当且均匀：不损坏纱线原有的物理机械性能，张力波动小 The yarn tension is uniform throughout winding process and the physical properties of yarns come no harm. 概述 2）络筒的要求（The requirement） 4. 容量大：提高生产率（短纤纱2kg,长丝10kg） To reach large quantity for the high production rate. 5. 结构均匀：利于工作介质（染液）均匀渗透 The density of the package should be as uniform as possible for easy penetration of the dye stuff. 6. 清除纱疵：避免引起纱线条干恶化或生产效率降低 To clear yarn defects for the processing efficiency. 概述 3）络筒的工艺流程(The Process) 络筒工艺流程 Winding Process 络筒机的主要部分 Main Parts of a Winder 气圈破裂器 Balloon breaker 电子清纱器 Electronic yarn clearer 张力装置Tensioner 槽筒 Drums 第一节 卷绕成形分析 (Package formation) 纱线退绕方式 Methods of Yarn Unwinding (Withdrawal) 径向退绕 Side Withdrawal ? 速度慢， Slower ? 纱线捻度保持不变， Twist remains constant ? 线轴发生转动， Spool must rotate ? 由于惯性纱线张力在初始阶段较大。 Tension varies at start up due to package inertia 纱线退绕方式 Methods of Yarn Unwinding (Withdrawal) 轴向退绕 Over-end Withdrawal ? 快速， Faster ? 退绕过程中捻度有变化， Twist varies ? 筒管不发生转动， Spool does not rotate ? 气圈造成纱线张力波动。 Long term Tension variation due to ballooning 第一节 卷绕成形分析 (Package formation) 一、筒子的卷绕形式 TYPES OF WINDING (the arrangement of yarn coils on a package) 按纱线之间的交叉角分： 平行卷绕: 先后两层纱圈相互之间交叉角很小（小于10度） Parallel or Near Parallel 交叉卷绕: 相邻两圈之间有较大距离，上下层纱圈构成较大交叉角。 Cross 第一节 卷绕成形分析 (Package formation) 一、筒子的卷绕形式 TYPES OF WINDING 按筒管边盘形式分：