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The Effect of Microwave Energy on Grindability of a Turkish High-Ash Coal.doc
The Effect of Microwave Energy on Grindability of a Turkish High-Ash Coal
Abstract
In the present study, the effect of microwave energy on grindability of high-ash (46.39%) and sulphur (3.99%) Turkish coal has been investigated. Coal samples(-9.52+3.18 mm) was treated by microwave at a frequency of 2.45 GHz with different power levels (0.48-0.64-0.80 kW) and residence times (30-150s.). In order to determine the crushing/grinding resistance of low ranked lignite coal samples treated by microwave oven, the Impact Strength Index (ISI) test was applied for each treated and untreated sample and compared with each other. Experimental results have shown that significant increases in grindability were achieved when the coal samples were exposed to microwave radiation. The ISI of samples decreased up to 96%.
Key words: Microwave energy; Low rank coal; Crushability; Grindability; Impact strength ?ndex (ISI)
INTRODUCTION
Enormous quantities of coal must be ground as feed to coal fired power stations. The grinding of coal prior to combustion is a highly energy intensive process. A significant increase in coal crushability/grindability would allow the power requirement to the mills to be reduced significantly. Pre-heating of coal in an oven has been shown to reduce grind strength (Harrison and Rowson, 1996), although it is unlikely that this would be an economically viable method, at least not through associated energy requirements. Microwave heating is fundamentally different from conventional heating, because microwaves take the form of electromagnetic energy and can be penetrate deep in the sample, which allows heating to be initiated volumetrically (Jones et al., 2002). Grindability could be increased by preheating the coal with waste heat reducing energy costs. Simulation of locked cycle tests gave a 40% increase in grindability. Approximately 40% grinding energy saving can be expected (Lytle et al., 1997). Microwave pretreatment of coal selectively heats
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