剪切控制系统说明书方案.doc

摘 要 剪切控制装置广泛应用于轧钢机械中，实现对钢板的循环进给和用于剪切钢板的精确导向，直接影响钢板的剪切质量，在轧钢机械中占有非常重要的地位。我国对夹送辊多采用国外进口或者引进国外技术在国内配套制造，对其研究设计还未进一步加深。实际生产中，由于对夹送辊装置调整不当以及制造等因素，严重制约钢板成材率和生产作业率，经济损失严重。为此，非常有必要对其进行研究设计，设计出比较经济实用的夹送辊及其传动系统。 本次设计是根据夹送辊的夹送钢板的能力推算所需电动机的功率,选择电动机的型号及参数,据电动机的转速和辊子的转速选择蜗轮蜗杆减速器,减速器后接一齿轮箱以将减速器的输出转速分为两个转向相反,大小相同的转速。齿轮箱后接万向联轴节,万向联轴节后接辊子,辊子需要机架支撑。各个部件之间用齿式联轴器连接起来。设计出合理的夹送辊及传动系统的装配图。 关键词：夹送辊；减速器；齿轮；轴承；机架 Abstract Pinch Roll is widely used in rolling machinery, achieving the cycle of the plate and precise orientation for shearing plate，which has the direct impact on the shearing quality and plays an important role in the rolling machinery. We China mostly use to import from foreign countries or introduce their technology to produce in the domestic market, but for their research and design we haven’t been further deepened. The actual production, Due to the wrong adjustment of the pinch roller device and the factors such as manufacturing and so on, which serious constraints steel plate and production yield rate, resulting in much economy losses. So, it is necessary for us to study and design for pinch roll until we design a more economical and practical pinch roller and its drive system. According to the Pinch Roll Pinch plate capacity calculate the motor power, thus choosing the motor models and parameters, according to the motor speed and the speed of roller choose Worm Gear Reducer, reducer followed by a gearbox which divided The output speed of the reducer into two speeds, the two speeds are the same at the size, but opposite at the direction. Gearbox followed by universal coupling, universal coupling followed by roller, the rollers need rack support. Between the various components used gear coupling Link.Designing a assembly of a reasonable pinch roller and its drive system. Key words: Pinch Roll；Reducer；Gears；Bearings；Rack 目 录 摘 要 I Abstract II 第1章 绪 论 1 1.1 课题研究的意义 1 1.2 国内外的研究现状 1 1.3 课题研究内容 2 第2章 夹送辊的分析及设计 3 2.1 夹送辊作用 3 2.2 夹送辊规格 3 2.3 夹送辊的工作原理 3 2.4 夹送辊的结构特点 3 2.5