automated inspection devicefor electric fan clutch actuators（自动检查devicefor电风扇离合器执行机构）（17页）.docVIP

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automated inspection devicefor electric fan clutch actuators（自动检查devicefor电风扇离合器执行机构）（17页）.doc

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ECE 480 DESIGN TEAM 6 Automated Inspection Device for Electric Fan Clutch Actuators For BorgWarner, Inc. Jacob H. Co Joshua S. DuBois Stephen J. Sutara Codie T. Wilson Dr. Virginia M. Ayres – Facilitator Proposal Friday, February 20th, 2009 Executive Summary The inspection of fan clutch actuators is vital in ensuring proper operation of radiator cooling fans in automobiles. The current inspection method is manually-driven, using multiple connections and the hand-recording of measurements. BorgWarner, Inc. has tasked ECE 480 Design Team 6 with the development of an automated inspection device to replace the current method. The team proposes an inspection device which will interface with any USB-enabled PC. The device will interface with the fan clutch actuator using a single connection, and inspection results will be stored in a database, as well as on a hardcopy printout. This solution promises higher levels of automation and data storage for inspection of fan clutch actuators, as well as for rapid prototyping of improved designs.Table of Contents 1. Introduction 1 2. Background 2 3. Design Specifications and Objectives 4 4. FAST Diagram 5 5. Conceptual Design Descriptions 6 5.1. Commercial Meter Interfacing 6 5.2. Data Acquisition and Processing 6 6. Ranking of Conceptual Designs 7 7. Proposed Design Solution 8 8. Risk Analysis 11 9. Budget 11 10. Project Management Plan 12 10.1. Team Member Roles 12 10.1.1. Jacob Co 12 10.1.2 Joshua DuBois 12 10.1.3. Stephen Sutara 13 10.1.4. Codie Wilson 13 10.2. Proposed Schedule 14 11. References 151. Introduction The fan clutch actuator is responsible for engaging the radiator cooling fan in automobiles, which maintains or lowers the engine coolant fluid temperature inside the radiator. Mechanical fan clutch actuators exist as bi-metallic coils that contract when hot and expand when cold, and in turn, engage or disengage the radiator cooling fan. BorgWarner, Inc., in partnership with ECE 480 Design T