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Good Servicing Practices Areas of Focus Brazing Cleaning and Flushing Leak Testing Evacuation Measurement / holding of vacuum Charging of Refrigerant Cross contamination Installation USE . Dry Nitrogen Hexane/MDC/ Trichloroethylene (for chemical cleaning) * Always read MSDS before use DO NOT USE CTC (Being phased out) Air (Contains moisture, lubricant other gases, detrimental to the system) Oxygen – not O.K. for compressor oil Petrol (has a lot of impurities which can destroy the compressor) USE . Dry Nitrogen (after the system has been reassembled) Should have a dew point of at least -400C Commercial nitrogen with a drier (to reduce moisture content) DO NOT USE Compressed air (Contains moisture, lubricant other gases, detrimental to the system) Refrigerant DO NOT USE Refrigeration System’s compressor Other Hermetic / Semi Hermetic / Open Refrigeration compressors May lead to compressor failure as: moisture gets deposited in compressor’s discharge chamber there can be loss of lubricant Why Vacuum Pump is needed Equipment for Evacuation (Cont) Use specially designed vacuum pumps, capable of developing blank off pressure of 20 - 50 microns Hg Micron gauge capable of reading pressures in 5 - 5000 Microns range Measuring Vacuum Accurately Use Pirani / Thermocouple vacuum gauge having a range from 5-5000/10000 microns Evacuate to about 500 microns or lower Isolate the vacuum pump observe the rise in the vacuum for 5-10 minutes Repeat (a) (b) till the vacuum in (b) stabilizes at around 1500 microns or lower. The lower the stabilized vacuum the better. Charging Charge the same weight of refrigerant in the system, as recommended by the appliance manufacturer instead of charging by feel (To ensure good cooling performance and low energy consumption) Charging apparatus must provide for accurate weighing scales or calibrated charging cylinders (HFC-134a HCs particularly are even more sensitive to charge quantity than CFC-12) Con
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