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Effects of Analysis Method, Cover Plate Thickness, and Bolt Preload on the Behavior of Bolted Flanges of Different Sizes
Chris Wowk
MANE 6970
Master’s Project
Bolted, flat faced flanges are typical for fluid power applications when disassembly of the joint is required for maintenance or access to the internals of the system. The design of these flanges is typically governed by requirements outlined in the ASME Boiler and Pressure Vessel Code. For flange designs that come into contact with one another outside of the bolt circle, additional analysis is required to account for the interactions that occur due to the flexibility of each flange.
Introduction
Separation of this joint leads to leakage and higher than predicted bolt prying loads
Fluid Pressure
Prying Load Outside Bolt Circle
Problem Statement
Design and analysis of these bolted joints are covered by Appendix Y or ASME Boiler and Pressure Vessel Code (BPVC)
Plate bending approximated as flexure of discrete beams
An alternate method of analysis using Plate Theory was proposed by Galai for identical flange pairs
Finite Element Analysis using ABAQUS provides deeper analysis into the behavior of the joint
The primary goal of this project is to determine the agreement between the three methods selected to analyze bolted flange joints with contact outside the bolt circle. Shortcomings and strengths of each analysis method will be discussed.
Design equations exist in Appendix Y of ASME BPVC to determine joint separation and flange stresses
Plate method proposed by Galai for identical flange pairs will be adapted for a flange-cover joint
Symmetry will be exploited for FEA analysis
Methodology
Fluid Pressure
1/8 (45° Segment) ABAQUS Model
(8 bolts)
Cylindrical Symmetry Boundary Conditions
Contact Defined to Govern Joint Behavior
Approach
Configuration Variables:
Pipe Size (4 16 NPS)
Thickness of cover plate (t=minimum thickness required by ASME B16.5)
Bolt Preload (0, Equal to Pressure Load, 80%YS)
Results to be
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