同济大学 车身制造工艺学 课件8-9-Deep drawing-a.pdfVIP

The Automotive Body Manufacturing Processes 余海燕 yuhaiyan@tongji.edu.cn 2015/6/14 1 第5章拉深成形 Part 1: Sheet Metal Forming ? Chapter 1- Overview ? Chapter 2- Materials ? Chapter 3- Blanking ? Chapter 4- Bending ? Chapter 5- Deep drawing ? Chapter 6- Bulging ? Chapter 7- New forming methods ? Chapter 8- Cases analysis 2015/6/14 2 Chapter 5-Deep drawing ? 5.1 Basic Concepts ? 5.2 Cylindrical parts drawing ? 5.3 Rectangular box drawing ? 5.4 Common quality defects ? 5.5 Blank holder devices ? 5.6 Die and punch ? 5.7 Deep drawnability ? 5.8 Summary 2015/6/14 3 5.1 Basic Concepts基本概念 将开口空心毛坯压制成 一定形状、尺寸的开口空心 零件的成形工序。 Deep drawing is a forming process that makes an open or hollow blanks deformed to a part with a certain shape and dimensions. 2015/6/14 4 5.1Basic Concepts基本概念 Characteristics of deep drawing拉深工艺的特征： ?Plastic flow of the materials will happen during deformation. In order to decrease the flow resistance, the edge radius and clearance between die and punch should be large enough to give room for the flow. No sharp corner for the die and punch in deep drawing. 成形时金属有较大的流动，为了减少流动阻力，要求凸凹模刃 口有较大的圆角及模具间隙（1.1t）。因此，拉深模具没有锋利 的刃口。 ? A large size range of deep-drawn parts: from millimeters to meters 拉深件的尺寸范围大：几毫米至几米 ?High dimensional accuracy of deep-drawn parts : up to IT0 拉深件的尺寸精度高：可达IT0 . 2015/6/14