5原则报告书式.pptVIP

Molex Shanghai Corrective Action Plan 52207 Electrical Shorting 2004 Feb 23 Contends 5D corrective action report Attachments Verification data on retained samples Simulation test to reproduce burrs on terminals Improved Tooling drawing (coining punch) Improved QC Inspection Checklist and Workmanship Standards Training Records Date of training: Feb 19 and 20 Purpose: a) To understand Alpine’s requirement. b) proper set up of coining punch and inspection criteria to ensure no burr is allowed at contact area. Trainer: Milo Wen (QA Manager) Steven Song (Sr Tooling Engineer) Trainees: All set up technicians, operators and QC inspectors Operations: stamping and assembly * 発生状況 (現象?訴え内容?発生件数?処置内容） 事実の把握 (部品の確認結果?要因分析?生産品の品質状況） 解析記録 〔 解 析 レ ポ ー ト 〕 原因の究明 (発生のメカニズム?再現テスト?ナゼ?ナゼ分析） 適切な対応 (対策内容?効果予想?ＰＰＡ） 対策効果の確認 (効果実績） ナゼ?ナゼ分析 ステップ 1 2 3 4 5 内 容 発生 流出 ９９１２２ 原本保存期限： 年 月 Date of complaint: 2004-02-14 Location: Alpine Dalian Mfg Date: 2003-11-26 Qty affected: 3 pcs Details: Alpine Dalian reported that shorting occurred on the FPC due to slivers . It is suspected that these slivers caused by the burrs on the terminal contact area. Containment Action: Molex Shanghai has stop shipped this product to Alpine Dalian. Checked retained samples and identified affected lot to Alpine. Mfg location: Molex Shanghai It is suspected that the slivers are caused by burrs on the contact area. However, the direction in which the FPC is inserted into the connector could also cause part of the problem. Burrs occurred due to:i) wear and tear of coining punch, ii) coining is too deep, iii) terminal reference position not set up correct. It was found that (I) is the cause. Current production lots do not burr anymore. Checked retained samples from July to December, the affected part numbers are:52207-0790 (Nov 25) 52207-1590 (Nov 24)  52207–2290 (Nov 28). Cause of Leak Out: In-process inspection use a nominal tolerance to control