字盘注塑模具-毕业设计.docVIP

字盘注射模具设计 摘要 介绍了字盘注射模具的设计，根据PC塑料成型的工艺特性和产品的使用要求，对产品进行详细的工艺分析在设计工作前进行资料搜集汇总，然后开始着手于模具设计。其中包括利用软件对对工件进行工艺分析注塑机的选用和校核、模具设计和型腔的排布，的设计和模具总体结构完成一套完整的模具设计过程。 Letterpress Wheel Injection Mould Design Abstract This article is mainly introduce the and manufacturing, according to the PC plastic molding process characteristics and using requirements, a detailed technical analysis was carried out on the products. Seek and gather data before starting the work then combine these data with the characteristics of Letterpress Wheel and Lists several feasible protocols, select the best one as scheme by consider the potential problems in every protocol. Then embark on mold design. The design is including 3D molding by Pro/E and process analysis to seek for best injection spot and injection condition by mold flow. After that, finish the assignment of selection and verification of injection molding machine, mold designing and cavity arrangement, side core-pulling mechanism designing and overall structure designing to drawing the 2D assembly drawing. Design the 3D model with assembly drawing. We can see the structure clearly by 3D and easy to improve the defect. At last, export the 3D model to 2D drawing, add dimensions, deviations and technical requirement to it and write the directions to generate a complete set of mold design process. Key words： mould; Letterpress Wheel; 3D molding; Side core-pulling mechanism 目 录 1. 零件分析 1 1.1 零件结构分析 1 1.2 零件材料及其特性分析 1 1.2.1 零件的材料及特点 1 1.2.2 注射成型工艺参数 1 2. 方案规划 1 2.1 模具结构要素 1 2.2 主要结构问题 1 2.3 方案的论证和初步确定 1 2.3.1 方案一：斜导柱+滑块 1 2.3.2 方案二：斜滑块（顶杆+梯形滑块） 2 2.3.3 方案三：斜顶（斜梢+楔杆） 2 3. 注塑机选择及校核 3 3.1 注塑体积估算 3 3.2 注塑机的选择 3 3.2.1 选择注射机 3 3.2.2 注塑机参数 3 3.3 模架初选 3 3.4 注塑机的校核 4 3.5 成型腔数的确定 5 4. 浇注系统的设计 6 4.1 浇注系统的组成 6 4.2 浇注系统的要求 6 4.3 浇注系统的设计 6 4.3.1 主流道和浇口套设计 6 4.3.2 分流道设计 6 4.3.3 浇口设计 7 5. 成型零件结构设计 8 5.1 分型面的设计 8 5.1.1 分型面的分类 8 5.1.2 分型面的选择原则 8 5.1.3 分型面的确定 8 5.2 型腔的分布 8 5.3 凹模的结构设计 8 5.4 凸模的结构设计 8 5.5 成型零件工作尺寸的计算 9 5.6 型腔板的设计和校核 10 6. 导向与脱模机构的设计 12 6.1 导向机构的作用和