烧结环冷台车车轮运行状态自动监测系统.pdfVIP

万方数据 摘要 烧结厂环冷机是烧结系统中的关键设备之一，烧结厂环冷机会发生台车轮安装 位置发生偏移、甚至脱离传动台车轴的故障，而一旦失去台车轮的台车进入环冷曲 轨后将直接卡阻台车运行。如能及时发现环冷机台车车轮脱落迹象，安排检修，将 避免大的设备事故发生。 环冷台车车轮故障的检测方法之一是查看车轮与车轴轴向缝隙的间距，当缝隙 间距变大时，即安排更换车轮。由于直接测量车轮与车轴的缝隙距离有困难，因而 转变为测量两个台车车轮间的距离，根据两车轮距离的变化来判断台车车轮的状态。 根据此思路，本文首先设计一套可在线检测环冷台车的车轮轮距的系统装置， 通过数据采集装置测量台车车轮的间距。在测量数据处理上，由PLC编程完成数据有 效性的判断和滤波。当检测出台车轮间距超出正常值时，由上位机进行故障的判断 与报警。最后用从现场使用情况来对整个监测系统进行检验，检验结果表明此方法 的能够很好的监测出车轮的状态，得到比较满意的结果。 在本文中，对所检测的有效数据进行MATLAB 拟合，找出数据变化规律，从而预 判台车车轮轴承的实际使用时间，参考轴承检修周期，计算出现场环冷台车车轮轴 承的使用周期。 关键字：环冷台车；数据处理；故障诊断；PLC ；检修周期 I 万方数据 Abstract The sintered ring cold process is the key part of the sintering machine system. The sintered ring cold process may happen failure of wheels installation position shifting and being divorced from driving axle. But if the trolley which lost wheels entered into ring cold curved rails, trolley will be blocked. If the falling trend of the ring cold trolley could be found, and schedule maintenance, a major equipment accident will be avoided. Checking axial gap spacing wheel and axle is one of the ring cold trolley wheel failure detection methods, when the gap becomes large, the workers should replace wheels. Because the gap distance direct measurement of wheel and axle is difficult, so change method that measure the distance between the two trolley wheels, then accord to the change of distance of two wheels to judge the state of trolley wheel. the paper have designed a device that is able to detect the running state of trolleys online for measuring the distance between the ring cold t