挖掘机后桥壳铸钢件的铸造工艺优化 - CAMEO-计算机辅助多物理场.PDF

铸 造 Jun. 2012 632 FOUNDRY Vol.61 No.6 · · 挖掘机后桥壳铸钢件的铸造工艺优化 1 1 2 黄 放，吴康平，刘宝惜 （1. 贵州大学机械工程学院，贵州贵阳550003 ；2. 大连华锐重工铸钢有限公司，辽宁大连 116035） 摘要：运用AnyCasting铸造模拟软件对挖掘机后桥壳原铸造工艺进行了模拟，结果显示铸件易出现夹杂、缩松、缩 孔，裂纹等铸造缺陷，经生产验证，铸件产生的缺陷基本与模拟结果吻合。针对原工艺设计存在的不足，对工艺进行 了优化，包括浇注系统和冒口的设计、冷铁的放置、圆角的过渡、浇注时间的调整和涂料的改进。工艺优化后，铸件 缺陷出现的概率大大降低，提高了工艺出品率。 关键词：后桥壳铸件；数值模拟；工艺出品率 中图分类号： 26 ；TP391.9 文献标识码： 文章编号： 01-4977 （2012）06-0632-04 TG B 10 n c Process Optimization for Steel Casting of . Rear Axle Housing of Excavator g HUANG Fang1, WU Kang-ping1, LIU Bao-xi2 r （1. College of Mechanical Engineering, Guizhou University, Guiyang 550003, Guizhou, China; 库 2. Dalian Huarui Heavy Industry Steel Casting Co., Ltd., Dalian 116035, Liaoning, China） 例 o Abstract ：The original casting process of the rear axle housing of excavator was simulated by the simulation . software AnyCasting, of which results show the casting defects, such as inclusions, shrinkage, shrinkage 案 o cavity and cracks etc, easily occurred in the casting. The results of simulation basically accorded with the E e A actual defects. Against the disadvantages of the original process, optimized measures were adopted in