基于DEFORM-3D 的汽车转向器输入轴锻造成形研究.PDF

上半月出版 Casting Forging Welding 金属铸锻焊技术 基于DEFORM-3D 的汽车转向器输入轴 锻造成形研究 刘百宣 孙红星 刘华 王伟钦 刘丹 渊郑州机械研究所袁河南郑州450001 冤 摘 要院根据汽车转向器输入轴的形状袁进行工艺性分析袁指出零件加工的难点部位袁并进行锻造工艺性分析袁以 取代现在的机械切削加工工艺袁降低生产成本遥 本着简单实用的原则袁制定了 成形和 热结合成形两套工艺方案袁并 通过Deform-3D 对两种锻造工艺方案进行模拟分析袁最终从坯料充满程度和成形力大小两方面袁选定 热结合的锻造 成形工艺方案袁并根据选定成形方案对输入轴进行实际锻造试验袁成功锻制出合格锻件袁为输入轴的工业生产提供了一 套新的生产工艺遥 关键词院输入轴曰冷热结合曰数值模拟曰试验 中图分类号院TG3 16 文献标识码院A 文章编号院 Research on Forging Process for Automotive Steering Input Shaft Based on DEFORM-3D LIU Baixuan, SUN Hongxing, LIU Hua,WANG Weiqin, LIU Dan (Zhengz hou Research Ins titute of Mechanical Engineering, Zhengz hou 450001, China) Abstract 院Based on the shape of automotive steering input shaft, by analyzing process, the difficulty site of machining parts was pointed out, and the forging process was analyzed to replace the mechanical cutting process, reduce production costs. In line with the simple and practical principle, two schemes, a cold forming process and a combination of cold hot forming process, were developed; and through the Deform-3D, the two forging processes were simulated and analyzed; finally, from two aspects, the filling state of billet and the size of forming force, the combination scheme of cold hot forging technology was selected; and based on the selected scheme, the input shaft forgings were successfully formed. successfully forging a qualified input shaft forgings. So a new production process is obtained for